The intrinsic nature of Research
and Development (R&D) activitiesthe
continuous use of new chemicals and development of cutting-edge, sustainable
processes at a rapid pacecan increase the potential for Process
Safety and Reactive Chemicals accidents. Industrial and academic laboratories
have experienced several significant laboratory accidents and near
misses. In an effort to decrease laboratory incidents, Dow, with a
large global R&D presence, reviewed internal Root Cause Investigations
which indicated that improvements were needed in chemical hazard recognition
skills, chemical storage and handling, and inventory management. This
paper presents a Dow initiative to address and combat such incidents
through the charter of a multidisciplinary team composed of Reactive
Chemicals, Process Safety, and Environment, Health, & Safety experts
along with R&D researchers, who have collaborated to develop and
deliver training modules which focus on high-interest safety topics.
Module topics were chosen based on recurrence metrics and potential
event severity. Modules provide laboratory personnel with basic topic
knowledge, specific hazard awareness regarding the topic, and guidance
on how to implement appropriate safeguards. The long-term objective
is reducing the number and severity of incidents. Over two years,
10 modules have been delivered in various media; at least a quarter
of global Dow R&D personnel have independently engaged with this
training content, in addition to those directed to it by leaders,
peers, safety experts, or training requirements. In addition to the
development of enhanced training delivered via multiple platforms,
the team has identified and recommended improvements or additions
to existing safety management systems designed to identify hazards
and control risk.