The mechanisms of copolymerization of three anionic polymerizable
surfactants (surfmers)a
methacrylic ester, a crotonic ester, and a maleic esterin the
emulsion terpolymerization of styrene/butyl acrylate/acrylic acid (S/BA/AA) were investigated. In order
to clarify the contribution of each
polymerization loci in the process, polymerization in the aqueous phase
in the absence of both micelles
and monomer droplets and emulsion polymerizations with different solids
contents (30, 50, and 55 wt %)
and different particle sizes were carried out. It was found that
the methacrylic ester surfmer appeared
to be extremely reactive and caused premature coagulation. The
crotonic ester surfmer reacted only to
a small extent and was not incorporated well enough into the polymer
latex. The maleic diester surfmer
appeared to have intermediate conversions varying between 50% and
95%. It was clearly shown that
the degree of conversion of this surfmer depended on the particle
diameter, with the conversion decreasing
significantly at diameters higher than 100 nm. Although the
maleate surfmer was the best of the three
surfmers, its optimum use is not straightforward because high
conversion of the surfmer led to the burying
of a significant fraction of the maleate inside the polymer particles.
Suggestions for a more advantageous
incorporation are made.