A C-type septum dipole magnet Is located 600 mm downstream of the prisary target In an external beam line of the ACS. Conventional use of fiber glass/ epoxy electrical insulation for the magnet coils results in their failure after a relatively short running period, therefore a r&dlatlon hard Insulation system is required. This Is accomplished by replacing the existing copier conductor with a copper conductor having a chin aluminum skin which is anodized to provide the electrical insulation. Since the copper supports a current density of 59 A/an 2 , no reduction in cross sectional area can be tolerated. Design considerations, Manufacturing techniques, and operating experience of a prototype dipole is presented.