Quasi-static and dynamic behavior of additively manufactured metallic lattice cylinders

Abstract

Lattice structures have tailorable mechanical properties which allows them to exhibit superior mechanical properties (per unit weight) beyond what is achievable through natural materials. In this paper, quasi-static and dynamic behavior of additively manufactured stainless steel lattice cylinders is studied. Cylindrical samples with internal lattice structure are fabricated by a laser powder bed fusion system. Equivalent hollow cylindrical samples with the same length, outer diameter, and mass (larger wall thickness) are also fabricated. Split Hopkinson bar is used to study the behavior of the specimens under high strain rate loading. It is observed that lattice cylinders reduce the transmitted wave amplitude up to about 21% compared to their equivalent hollow cylinders. However, the lower transmitted wave energy in lattice cylinders comes at the expense of a greater reduction in their stiffness, when compared to their equivalent hollow cylinder. In addition, it is observed that increasing the loading rate by five orders of magnitude leads to up to about 36% increase in the peak force that the lattice cylinder can carry, which is attributed to strain rate hardening effect in the bulk stainless steel material. Finite element simulations of the specimens under dynamic loads are performed to study the effect of strain rate hardening, thermal softening, and the failure mode on dynamic behavior of the specimens. Numerical results are compared with experimental data and good qualitative agreement is observed.

Development of the symmetrical laser shock test for weak bond inspection

“…In comparison with the results obtained with the previous setup [13], a clear difference is now made between a reference sample and the contaminated one. The new method to define threshold used to avoid heterogeneity greatly improved the results for the finger print contamination.…”

“…Compared to the last work [13], Diffractive Optical Elements (DOE) were added on both beam paths. This optics makes for a better control of the spatial repartition of the pressure on top of the sample.…”

“…9. Photomicrographs of the bond after damage created by S-LASAT: (a) production reference sample [13], (b) repair reference sample [13], and (c) highest degree of de-icing fluid contamination.…”

“…This study aims at assessing for the first time, the bond integrity of real contaminated aircraft parts using LAser Shock Adhesion Test (LASAT) in a symmetrical impacts configuration. Our recent papers [13] has described the technique but no clear differentiation between contamination levels was achieved. Moreover, no comparison with conventional mechanical testing was done.…”

An Examination of the Low Strain Rate Sensitivity of Additively Manufactured Polymer, Composite and Metallic Honeycomb Structures

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