Quality inspection planning within a multistage manufacturing process based on the added value criterion

Hamrol, Adam; Bożek, Mariusz

doi:10.1007/s00170-020-05453-0

Cited by 15 publications

(5 citation statements)

References 26 publications

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“…Wang and Wu, 2019 A modified repetitive group sampling plan (RGSP) for variable inspection using the loss-based capability index. Hamrol et al, 2020 Planning and optimization of quality inspections within a multistage manufacturing process based on quality cost and the value added to the production process by inspections Zimmermann et al, 2021 Manufacturing scheduling optimization that combines a predictive schedule with a proactive multicriteria decisionmaking method based on smart batches and their quality prediction capability. Lorenz et al, 2021 An optical line monitoring system that integrates a combined imaging and triangulation sensor as well as subsequent image processing.…”

Section: Duffuaa and El Gaaly 2017mentioning

confidence: 99%

Quality and Risk Management in Industrial Production Systems: A Literature Review

Baltag

Morariu

2022

Bulletin of the Polytechnic Institute of Iași. Machine Constructions Section

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Nowadays quality management and specific tools can represent a challenge in SMEs (small and medium enterprises). To assure the expected quality of the products, SPC (statistical process control) combined with industry 4.0 specifics offer instantaneous responses and triggers for needed actions. Therefore, risk analyses are used as enablers for quality-oriented behaviour, and risk mitigation and identification, together with collected data, represent a comprehensive system that leads enterprises to achieve the expected performance level needed to remain competitive in the market. In addition, risk management and quality management cannot be treated without looking at the maintenance activities and policies which can have a considerable impact on those two. This paper provides a comprehensive literature review of the papers from the quality management sector and articles where risk management and maintenance are seen as facilitators for quality improvement with an impact on the performance level. The main contribution of each paper is listed in the table which simplifies the reader’s access to the work done in the field and the overview presented enables easy access to trends in this field and offers a starting point for future research by presenting the gaps.

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Section: Duffuaa and El Gaaly 2017mentioning

confidence: 99%

Quality and Risk Management in Industrial Production Systems: A Literature Review

Baltag

Morariu

2022

Bulletin of the Polytechnic Institute of Iași. Machine Constructions Section

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“…They conclude that the configuration of quality inspections can have a significant impact on the performance of the overall manufacturing system. Nevertheless, Hamrol et al (2020) developed quality inspection plans together with a mathematical model to calculate the quality cost on multistage manufacturing processes where their model allows an extensive analysis to be carried out within the manufacturing processes and provides a support for managers to optimize the conditions for progress in the production and in the inspection itself. Finally, Rivera-G omez et al (2020) has integrated the production, quality SP and preventive maintenance planning problems simultaneously by concluding that the optimal control parameters for the inventory level and the quality sampling fraction are dynamic.…”

Section: Literature Reviewmentioning

confidence: 99%

A multiphase acceptance sampling model by attributes to investigate the production interruptions in batch production within tobacco industry

Yüksel

Kazançoğlu

Sarma

2021

IJQRM

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PurposeThis paper aims to create a new decision-making procedure that uses “Lot-by-Lot Acceptance Sampling Plan by Attributes” methodology in the production processes when any production interruption is observed in tobacco industry, which is a significant example of batch production.Design/methodology/approachBased on the fish bone diagram, the reasons of the production interruptions are categorized, then Lot-by-Lot Acceptance Sampling Plan by Attributes is studied to overcome the reasons of the production interruptions. Furthermore, managerial aspects of decision making are not ignored and hence, acceptance sampling models are determined by an Analytical Hierarchy Process (AHP) among the alternative acceptance sampling models.FindingsA three-phased acceptance sampling model is generated for determination of the reasons of production interruptions. Hence, the necessary actions are provided according to the results of the proposed acceptance sampling model. Initially, 729 alternative acceptance sampling models are found and 38 of them are chosen by relaxation. Then, five acceptance sampling models are determined by AHP.Practical implicationsThe current experience dependent decision mechanism is suggested to be replaced by the proposed acceptance sampling model which is based on both statistical and managerial decision-making procedure.Originality/valueAcceptance sampling plans are considered as a decision-making procedure for various cases in production processes. However, to the best of our knowledge Lot-by-Lot Acceptance Sampling Plan by Attributes has not been considered as a decision-making procedure for batch production when any production interruption is investigated.

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“…The collected data can be greatly useful when formulating parametric quality goals and also enable the assessment of their implementation. In addition, the analysis of quality costs shows the weaknesses of the company and thus can be used to improve the quality management system (Hamrol, 2012;Hamrol et al, 2020).…”

Section: Literature Analysis -Quality Cost Analysismentioning

confidence: 99%

Management and Production Engineering Review

Herzog,

Grabowska

2021

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The aim of the article is to present an exemplary system for recording and analyzing quality costs and to demonstrate that it is helpful in planning and assessing the effectiveness of continuous improvement processes at the operational and strategic level. Various approaches to defining quality costs are described, followed by indicators for assessing effectiveness and tools to collect data on the values of individual groups of quality costs and compare them with financial indicators. The practical part presents a case study on the quality cost accounting system in a medical company and the possibility of using quality cost accounting to plan and evaluate continuous improvement processes and make managerial decisions.

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Quality inspection planning within a multistage manufacturing process based on the added value criterion

Cited by 15 publications

References 26 publications

Quality and Risk Management in Industrial Production Systems: A Literature Review

Quality and Risk Management in Industrial Production Systems: A Literature Review

A multiphase acceptance sampling model by attributes to investigate the production interruptions in batch production within tobacco industry

Management and Production Engineering Review

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