The large-scale production
of solid-state batteries necessitates
the development of alternative routes for processing air-sensitive
thiophosphate-based solid electrolytes. To set a basis for this, we
investigate the chemical stability and ionic conductivity of the LGPS-type
lithium-ion conductor tetra-Li7SiPS8 (LiSiPS)
processed with various organic solvents. We elucidate the nature of
colorful polysulfides that arise during solvent treatment and trace
back their origin to the dissolution of the Li3PS4-type amorphous side phase typically present in LiSiPS. We find that
water and alcohols decompose LiSiPS by the nucleophilic attack into
oxygen-substituted thiophosphates and thioethers and propose a reaction
mechanism for the latter. Moreover, we confirm that quaternary thiophosphates
can be recrystallized from MeOH solutions upon subsequent high-temperature
treatment. Aprotic solvents with donor numbers smaller than 15 kcal
mol–1 are suitable for wet-processing quaternary
thiophosphates because both the crystal structure of the electrolyte
and a high ionic conductivity of >1 mS cm–1 are
retained. Using anisole as a case study, we clarify that a residual
water content of up to 800 ppm does not lead to a significant deterioration
in the ionic conductivity when compared to dry solvents (≤5
ppm). Additionally, we observe a decrease in ionic conductivity with
an increasing amount of the solvent residue, which depends not only
on the donor number of the solvent but also on the vapor pressure
and interactions between the solvent molecules and thiophosphate groups
in the solid electrolyte. Thus, optimization of solvent-processing
methods of thiophosphate electrolytes is a multifaceted challenge.
This work provides transferable insights regarding the stability of
LiSiPS against organic solvents that may enable competitive and large-scale
thiophosphate-based solid electrolyte processing.