Abstract:Removal of detrimental contaminants from paper machine circulation waters is known to benefit process runnability and paper quality. The applicability of selective flotation to remove substances of a hydrophobic nature from paper machine circulation waters was investigated in laboratory-scale experiments. The separation efficiency of ink, stickies, and wood extractives was studied by using a flotation scheme in which the froth was generated by the white water’s inherent surface active components without any ch… Show more
Flotation of cellulose pulp suspension in paper industry is primarily used for separation of ink particles from cellulose fibres. Entrainment, an unwanted phenomena well described in the field of mineral flotation, also leads to a removal of fibres with the flotation froth. We find that the entrainment phenomena can be used for the separation of long fibres from a fibre pulp suspension, and hence for pulp fractionation. Specifically, we use a 2D bubble column to investigate the influence of (i) bubble size, (ii) wash rate and (iii) stirring on the separation of long fibres from cellulose pulp suspension. Separation of fibres from fibre pulp suspension is tested for mechanical pulp and chemical pulp. We find that size selective recovery yields best result for (i) large bubbles, and (ii) additional washing due to the increase of small particle drainage. However, both strategies lead to a reduction of the total recovery rate. Stirring significantly improved the total recovery and benefited the selective separation. Best results are achieved with small bubbles for chemical pulp. For mechanical pulp, fractionation is more challenging due to lower froth stability, but still fibres with a reduced amount of smaller fraction can be recovered.
Detrimental substances that originate from deinked pulps and other raw materials tend to build up in paper machine circulation waters, hindering process efficiency and paper quality. The applicability of selective flotation to remove substances from circulation waters was investigated in a two-stage flotation process in which no chemical additives were used. The first stage of the process consisted of a flow channel for white water deaeration, including first-stage flotation. The overflow of the channel flow flotation was further treated in a separate second-stage flotation. The efficiency of the flow channel and a secondary flotation to remove bubbly gases, ink, stickies, and wood extractives were quantified in relation to the reject flow rates or solids yield. The total removal efficiency of a simulated two-stage flotation process was then analyzed for a specific case. The results showed that a considerable reduction of contaminant load can be obtained using a two-stage flotation process without affecting the deaerating function of the channel flow. Further optimization of the proposed internal white water purification scheme may provide substantial benefits to paper or board machine operations with reasonable solids recovery rate.
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