Pulsed laser ablation as a tool for in-situ balancing of rotating parts

Abstract

The balancing of complex rotating systems is a challenging task as it may require repetitive (dis)assembly to enable mass adjustments; thus, developing methods for in-situ dynamic balancing of rotatives is regarded as a key technology enabler. In this context laser balancing with its high flexibility in adjusting its firing frequency (to match that of the rotating part) and pulse energy (to vary the material removal) could offer significant advantages from both precision and cost point of view.In this paper a laser balancing system is developed to continuously remove material from a target part in a controlled and automated manner. The amount of material ablated can be controlled by an influence coefficient which is related to the change in vibration amplitude for a predefined amount of pulses at a given operational balancing speed, material, and geometry of the rotative part. The proposed system features a three-layered case-driven programmatic approach to optimize single-plane balancing process duration in a fully automated system. This enables the use of prioritization to avoid misfire and therefore, structural damage to the targeted part. Furthermore, the application allows the component to be balanced to all common balancing grades as specified in the ISO 1940/1 standard.Thus, validation trials involved balancing an Inconel 718 rotative to a preliminarily specified balancing grade by extracting the acceleration signals using an IIR peak filter. A computer simulation encompassing the rotor bearing state space system, a model of the laser and the adapted peak detection algorithm, has been developed and used to validate the trials conducted. Henceforth, a maximum deviation from the desired correction position of less than 1 mm has been recorded. Moreover, it has been shown that the detection and correction of imbalances can be reliably achieved by reducing the vibration level of a rotor from G 22.5 to G 19.5.

Research on the Weight Removing Model and Control Method for the Unbalance Vector of Thin Disc Workpiece

“…After the unbalance vector of workpiece has been measured, the weight removing way is the common method used to correct the unbalance component on the NC machine tools or automatic dynamic balancing machine. Aiming at the laser processing way, M. Stoesslein et al developed a laser balancing system to continuously remove material from a target part in a controlled and automated manner [2]. M. Stoesslein et al introduced the concept of on-the-fly laser machining, and the overall concept was validated by balancing a rotor system through ablation of different pocket shapes by the use of a Yb:YAG pulsed fiber laser [3].…”

Parameter optimization design of rotor dynamic vibration absorber

“…There are various forms of active automatic balancing mechanism. Early online automatic balancing technology is to online re-balance the systems with unbalanced failure, the main methods of which are as follows: (a) On the correction planes, to increase weight online by spraying [6], or to reduce weight online by using electro corrosion and laser cutting [7], is effective for small-sized rotors, but it has many shortcomings, such as a bad effect on large scale rotor, stress concentration and so on. (b) To redistribute mass, the mass blocks are drove online [8], which requires a greater quality counterweight structure and sustained provision of energy.…”