Proton exchange membranes have to fulfil two main functionalities in the membrane electrode assembly (MEA) of a polymer electrolyte fuel cell (PEFC): (i) transport protons from the anode to cathode and (ii) separate anode and cathode electrodes and reactants. Radiation grafting offers a versatile method to introduce proton conductivity into a preformed base polymer film. Base polymers and graft monomers can be selected from a wide range of commercially available commodity products. In this article, synthetic routes and parameters to control membrane composition and morphology are discussed. The choice of a base film and monomers, in particular crosslinkers, has large influence on the resulting membrane properties and fuel cell performance. To fulfil and sustain the separator functionality, dimensional stability and mechanical properties are of high importance. The development of materials for fuel cells and the need to further the understanding of limiting processes and degradation phenomena require a well‐assorted toolbox for
ex situ
and
in situ
characterization of properties and performance. Implementation of accelerated test methods and
post mortem
analysis on a local scale have helped in enhancing the throughput of samples and gain further insight into prevailing degradation mechanisms.