Ethylene carbonate (EC)-free electrolyte composed of sulfolane (SL), ethylmethyl carbonate (EMC) and vinylene carbonate (VC) was studied in Li(Ni 0.42 Mn 0.42 Co 0.16 )O 2 (NMC442)/graphite pouch cells using in situ measurements of gas evolution, ultra high precision coulometry (UHPC), automated storage experiments, long-term cycling and electrochemical impedance spectroscopy (EIS). Although cells using 1 M LiPF 6 in SL:EMC 3:7 (w:w) do not function at all, the addition of only 1% VC allows the cells to operate normally. In situ gas measurements show that NMC442/Graphite pouch cells containing SL:EMC:VC electrolyte produce less gas during formation than cells containing control (1 M LiPF 6 EC:EMC 3:7 (w:w)) electrolyte or 2% VC in control electrolyte. Cycling and storage experiments show that cells containing SL:EMC:VC electrolytes can provide better performance than control electrolyte without additives and similar performance to state-of-the-art electrolyte with the ternary additive blend 2% prop-1-ene-1,3-sultone (PES) +1% methylene methanedisulfonate (MMDS) +1% tris(trimethylsilyl) phosphite (TTSPi) ("PES-211") in EC:EMC 3:7 (w:w). The SL:EMC:VC system needs to be further explored with additional additives and from a safety perspective. The development of high voltage Li-ion batteries is one of the best ways to increase their energy density. However, this simple approach has proven to be difficult since electrolyte solvents and additives are unstable at high potentials and the parasitic degradation of these components results in gas evolution, severe impedance growth, low coulombic efficiency (CE) and poor capacity retention.1-4 Therefore, the development of high voltage electrolyte systems is one of the major bottlenecks in the path of Li-ion cells with high energy density.There have been many efforts to develop high voltage electrolyte systems. Some examples include: sulfone-based electrolytes; 5,6 room temperature ionic liquid-based electrolytes; 7 fluorinated electrolytes; 8 nitrile-based electrolytes; 9 as well as electrolyte additives that can properly passivate the positive electrode surface.10 Sulfone-based solvents were first reported in rechargeable lithium batteries by Matsuda et al in 1985. 11 The oxidation potentials of sulfones are generally higher than 5.0 V vs. Li/Li + , independent of the sulfone structure.
12The oxidation potentials of sulfones can be further increased when they are functionalized with strong electron-withdrawing groups. (442)/graphite cells with highly concentrated lithium bis(fluorosulfonyl)imide (LiFSI) in ethyl acetate electrolyte (no EC present) could be cycled to 4.2 V and 4.4 V at 40• C for at least several weeks without dramatic capacity loss. Thus, electrolyte additives, concentrated salts and atypical solvents all can play a part in the successful implementation of high voltage Li-ion cells.Here, the sulfolane (SL) -ethylmethyl carbonate (EMC) -vinylene carbonate (VC) system is shown to be viable in NMC442/graphite pouch cells that can be cycled to 4.5 V for s...