Promoters for Improvement of the Catalyst Performance in Methane Valorization Processes

Abstract

In this work, the introduction of modifying additives in the composition of catalysts is considered as an effective mode of improving functional characteristics of materials for two processes of methane conversion into valuable products – methane dehydroaromatization (DHA of CH4) into benzene and hydrogen and autothermal reforming of methane (ATR of CH4) into synthesis gas. The effect of type and content of promoters on the structural and electronic state of the active component as well as catalyst activity and stability against deactivation is discussed. For DHA of CH4 the operation mode of additives M = Ag, Ni, Fe in the composition of Mo-M/ZSM-5 catalysts was elucidated and correlated with the product yield and coke content. It was shown that when Ag serves as a promoter, the duration of the catalyst stable operation is enhanced due to a decrease in the rate of the coke formation. In the case of Ni and Fe additives, the Ni-Мо and Fe-Mo alloys are formed that retain the catalytic activity for a long time in spite of the carbon accumulation. For ATR of CH4, the influence of M = Pd, Pt, Re, Mo, Sn in the composition of Ni-M catalysts supported on La2O3 or Ce0.5Zr0.5O2/Al2O3 was elucidated. It was demonstrated that for Ni-M/La2O3 catalysts, Pd is a more efficient promoter that improves the reducibility of Ni cations and increases the content of active Nio centers. In the case of Ni-M/Ce0.5Zr0.5O2/Al2O3 samples, Re is considered the best promoter due to the formation of an alloy with anti-coking and anti-sintering properties. The use of catalysts with optimal promoter type and its content provides high efficiency of methane valorization processes.

Promising Directions in Chemical Processing of Methane from Coal Industry. Part 2. Development of Catalysts

“…In order to obtain supported nickel nanoparticles with a controlled composition and size, various approaches of chemical synthesis are being developed, including tuning the metal-support interaction by modifying the support [17][18][19] or preparation mode [20][21][22], achieving a synergistic effect of two elements by designing a catalyst from a bimetallic alloy [23][24][25], optimization of calcination and activation conditions [15,26,27]. Among the modifiers (M = Zr, Gd, La, Mg), La improves the metal-support interaction to the greatest extent, which leads to a decrease in the Ni particle size and an increase in the stability of Ni/Ce 1-x M x O y and Ni/Ce 1-x M x O y /Al 2 O 3 catalysts during autothermal methane conversion [28].…”