We report the use of solid Lewis
acid catalysts for the conversion
of tetrose sugars to four-carbon α-hydroxy acid esters (C4-AHA), which are useful as functional polyester building blocks.
Sn-β was by far the most active and selective catalyst, yielding
up to 80% methyl vinyl glycolate (MVG), methyl-4-methoxy-2-hydroxybutanoate
(MMHB), and α-hydroxy-γ-butyrolactone (HBL) combined at
95% conversion. A very high turnover frequency (TOF) of 330 molC4‑AHA molSn h–1 was attained
using Sn-β, a more than 6-fold increase compared with homogeneous
SnCl4·5H2O. It is shown that, using different
Sn-based catalysts with various pore sizes, the product distribution
is strongly dependent on the size of the catalyst pores. Catalysts
containing mainly mesopores, such as Sn-MCM-41 or Sn-SBA-15, prefer
the production of the more bulky MMHB, whereas microporous catalysts
such as Sn-β or Sn-MFI favor the production of MVG. This effect
can be further enhanced by increasing the reaction temperature. At
363 K, only 20% MVG is attained using Sn-β, but at 433 K, this
increases to 50%. Using a kinetic analysis, it was found that, in
microporous catalysts, steric hindrance near the Sn active site in
the catalyst pores plays a dominant role in favoring the reaction
pathway toward MVG. Moreover, the selectivity toward both products
is kinetically controlled.