In this work, biolubricants were
produced by a two-step catalytic
conversion of a palm-based fatty acid mixture. First, the epoxidation
of fatty acids with H2O2 solution was performed
at 45 °C for 4 h; it was catalyzed by performic acid generated in situ, and the reaction produced epoxidized fatty acids
in >98% yield. Subsequently, the ester-based biolubricant product
was obtained through a dual process of oxirane ring opening and esterification
with 2-ethyl-1-hexanol in a temperature range of 70–130 °C
and a reaction time of 2–6 h, with tetrafluoroboric acid used
as a catalyst. The optimal synthesis temperature was 110 °C at
a reaction time of at least 4 h, as these conditions resulted in 100%
conversion. The highest yield of monoesters, one of the main products,
was 70.5%. The catalytic performance remained consistent for 6 h,
with a total ester-based biolubricant yield of 97.6%. The mono- and
di-esters, the main components of the biolubricant, exhibited kinematic
viscosities of 46.6 cSt (40 °C) and 7.6 cSt (100 °C), a
viscosity index (VI) of 128, and a pour point (PP) of −43 °C.
Ketone esters became the main components of the biolubricant products
when high-temperature synthesis conditions were used. The viscosity
and flow properties of ketone esters were strongly modified: they
had an excellent VI of 159 and a PP of 3 °C. Biolubricants with
these desirable and tunable properties can potentially be used as
a base stock for wide temperature range utilization and as biodegradable-grade
lubricants for industrial applications such as hydraulic fluids, turbine
oils, and compressor oils.