p-Xylene is a commodity chemical of industrial
importance for terephthalic acid production, for which renewable sourcing
from naturally abundant lignocellulosic biomass is highly desired.
Previous work demonstrated that phosphoric acid stabilized on siliceous
zeolite supports (e.g., P-BEA, P-SPP) exhibits high selectivity toward p-xylene (>97%) from 2,5-dimethylfuran (DMF) and ethylene.
However, the effect of the support and the contribution of heterogeneous
versus homogeneous phosphoric acid on the observed catalytic behavior
in the solvated reaction system have not been addressed. Here, we
determine the phosphoric acid catalytic activity for DMF conversion
and its selectivity to p-xylene when it is supported
on a silica support as well as in the absence of a support. Specifically,
phosphoric acid catalysis was studied in three different scenarios:
(1) phosphoric acid was added in the liquid reaction mixture in the
absence of any solid support, (2) phosphoric acid was added in the
liquid reaction mixture along with inert silica support including
siliceous zeolite (i.e., allowing for phosphoric acid–support
assembly to proceed in the reaction mixture), and (3) phosphoric acid
was first impregnated on the siliceous zeolite support and then the
preassembled supported phosphoric acid catalyst was added in the liquid
reaction mixture. We found that the reaction rate and selectivity
to p-xylene are different in the above scenarios
reflecting the effect of the solid support on the catalytic performance
of phosphoric acid. In scenario 1, a low concentration of phosphoric
acid (1.7 mM) in the absence of any solid support exhibited high selectivity
to p-xylene (80% selectivity to p-xylene at 60% conversion of DMF), which decreased with increasing
acid concentration. The selectivity to p-xylene and
activity of phosphoric acid significantly increased by adding a silica
support into the reaction system (scenario 2). This improvement was
attributed to phosphoric acid partial association with the surface
of the silica support under the reaction conditions (in situ catalyst assembly). Phosphoric acid predeposited on siliceous zeolite
supports (e.g., P-BEA, P-SPP) synthesized via impregnation prior to
the reaction (scenario 3) catalyzed the reaction heterogeneously without
noticeable leaching and exhibited the highest activity and selectivity
to p-xylene, suggesting an important role of the
silica support and the need to ensure that phosphoric acid acts as
a heterogeneous catalyst in order to accomplish selective conversion
of DMF to p-xylene.