We present a novel copolymer-based, uniform porous carbon
microfiber
(PCMF) formed via wet-spinning for significantly improved electrochemical
detection. Carbon fiber (CF), fabricated from a polyacrylonitrile
(PAN) precursor, is commonly used in batteries or for electrochemical
detection of neurochemicals due to its biplanar geometry and desirable
edge plane sites with high surface free energy and defects for enhanced
analyte interactions. Recently, the presence of pores within carbon
materials has presented interesting electrochemistry leading to detection
improvements; however, there is currently no method to uniformly create
pores on a carbon microfiber surface impacting a broad range of electrochemical
applications. Here, we synthesized controllable porous carbon fibers
from a spinning dope of the copolymers PAN and poly(methyl methacrylate)
(PMMA) in dimethylformamide via wet spinning for the first time. PMMA
serves as a sacrificial block introducing macropores of increased
edge-plane character on the fiber. Methods were optimized to produce
porous CFs at similar dimensions to traditional CF. We prove that
an increase in porosity enhances the degree of disorder on the surface,
resulting in significantly improved detection capabilities with fast-scan
cyclic voltammetry. Local trapping of analytes at porous geometries
enables electrochemical reversibility with improved sensitivity, linear
range of detection, and measurement temporal resolution. Overall,
we demonstrate the utility of a copolymer synthetic method for PCMF
fabrication, providing a stable, controlled macroporous fiber framework
with enhanced edge plane character. This work will significantly advance
fundamental investigations of how pores and edge plane sites influence
electrochemical detection.