The concept of density-graded
foams has been proposed
to simultaneously
enhance strain energy dissipation and the load-bearing capacities
at a reduced structural weight. From a practical perspective, the
fabrication of density-graded foams is often achieved by stacking
different foam densities. Under such conditions, the adhesive interlayer
significantly affects the mechanical performance and failure modes
of the structure. This work investigates the role of different adhesive
layers on the mechanical and energy absorption behaviors of graded
flexible foams with distinct density layers. Three adhesive candidates
with different chemical, physical, and mechanical characteristics
are used to assemble density-graded polyurea foam structures. The
mechanical load-bearing and energy absorption performances of the
structures are evaluated under quasi-static and dynamic loading conditions.
Mechanical tests are accompanied by digital image correlation (DIC)
analyses to study the local strain fields developed in the vicinity
of the interface. Experimental measurements are also supplemented
by model predictions that reveal the interplay between the mechanical
properties of an adhesive interlayer and the macroscale mechanical
performance of the graded foam structures. The results obtained herein
demonstrate that the deformation patterns and macroscale properties
of graded foam composites can be tuned by selecting different bonding
agents. It is also shown that the proper selection of an adhesive
can be a practical way to address the strength–energy dissipation
dichotomy in graded structures.