Process parameters influence on cutting force and surface roughness during hybrid laser- and ultrasonic elliptical vibration-assisted machining

Khajehzadeh, Mohsen; Ahmadpoor, Seyyed Sajjad; Raftar, Omid Rohani; Sarveolia, Mohammad Reza Beyki; Razfar, Mohammad Reza

doi:10.1007/s40430-020-02751-2

Cited by 9 publications

(5 citation statements)

References 23 publications

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“…Figure 15 displays a chart comparing the cutting forces of these four processes in the tangential, radial, and feed directions. While the reduction in cutting forces is significant with the implementation of LUAM, it is important to carefully select the processing parameters, as achieving a lower surface quality requires thorough consideration [ 219 ]. The cutting force, radial force, and feed force all decrease with an increase in laser power.…”

Section: Hybrid Machining Of Sicp/almentioning

confidence: 99%

A Review on Machining SiCp/Al Composite Materials

Chen,

Ding,

Zhang

et al. 2024

Micromachines

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SiCp/Al composite materials are widely used in various industries such as the aerospace and the electronics industries, primarily due to their excellent material properties. However, their machinability is significantly weakened due to their unique characteristics. Consequently, efficient and precise machining technology for SiCp/Al composite materials has become a crucial research area. By conducting a comprehensive analysis of the relevant research literature from both domestic and international sources, this study examines the processing mechanism, as well as the turning, milling, drilling, grinding, special machining, and hybrid machining characteristics, of SiCp/Al composite materials. Moreover, it summarizes the latest research progress in composite material processing while identifying the existing problems and shortcomings in this area. The aim of this review is to enhance the machinability of SiCp/Al composite materials and promote high-quality and efficient processing methods.

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Section: Hybrid Machining Of Sicp/almentioning

confidence: 99%

A Review on Machining SiCp/Al Composite Materials

Chen,

Ding,

Zhang

et al. 2024

Micromachines

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“…In another study [27], they implemented a design of experiments, where a genetic algorithm (GA) was used to optimise material removal rate (MMR) under certain Ra limits, but this was only investigated for the LUAM at cutting speeds between 10 and 25 m/min. Research by Khajahzadeh et al [28] explored the use of UAM, LAM, and LUAM applied to the turning of a 4340 steel alloy through various designs of experiments to understand the relationships between cutting and hybrid process parameters on cutting force and surface finish. They found that LAM was more effective than LUAM in improving surface finish.…”

Section: Introductionmentioning

confidence: 99%

Hybrid simultaneous laser- and ultrasonic-assisted machining of Ti-6Al-4V alloy

Dominguez-Caballero

Ayvar-Soberanis

Kim

et al. 2023

Int J Adv Manuf Technol

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The machinability of Ti-6Al-4V alloy has been a constant challenge in the industry, although the material is widely used in the aerospace and medical industries due to its mechanical properties, particularly its strength-to-weight ratio. The current research presents a hybrid laser- and ultrasonic-assisted machining (LUAM) technique to improve the machinability of Ti-6Al-4V alloy in a turning process. This is compared with ultrasonic-assisted machining (UAM), laser-assisted machining (LAM), and convectional turning (CT). The results reveal that UAM and LAM can reduce the cutting forces and surface roughness (Ra) compared to the CT. However, these are achieved mainly at the lowest range of cutting speeds. The hybrid LUAM process demonstrates process improvement with wider range of cutting speeds and depths of cut, which is achieved due to the combined force reduction and thermal softening effect by the hybrid process.

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“…Khajehzadeh et al utilized laser and elliptical vibration energies, simultaneously in the turning process to analyze the machining forces and surface roughness. Statistical analysis revealed a 75% reduction in machining forces and a 35% reduction in surface roughness for the hybrid machining process than the CT process [22]. Deswal and Kant combined laser and ultrasonic vibration energies in the feed direction, simultaneously in the turning process and found improvement in machining forces, chip morphology, and surface roughness for the hybrid machining process than that of the CT process [23].…”

Section: Introductionmentioning

confidence: 99%

Radial direction ultrasonic-vibration and laser assisted turning of Al3003 alloy

Deswal

Kant

2023

Mater. Res. Express

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The utilization of various energy sources to assist the machining process has become prominent to achieve substantial improvement in machining performance. These energy sources have also resulted in an alternative to cutting fluids which is safer for both the universe and human beings. The combined action of laser and ultrasonic vibration energies during the turning process has shown significant achievement in machining process capabilities. Therefore, an attempt has been made to provide ultrasonic vibration in the radial direction and laser to preheat aluminium 3003 alloy simultaneously during the ultrasonic-vibration-laser assisted turning (UVLAT) process. Machining performance has been analyzed in terms of machining forces, machining temperature, chip morphology, surface damage, and surface roughness. A comparative machining performance analysis has been carried out among the conventional turning (CT), laser assisted turning (LAT), ultrasonic vibration assisted turning (UVAT), and UVLAT processes. The outcomes of the current study indicate significant benefits of the UVLAT process on the machining performance of aluminium 3003 alloy. However, surface damage and surface roughness have been affected negatively during the UVLAT process due to the pin-point hammering and particle adhesion on the workpiece part. Hence, the selection of vibration direction is a critical factor during the vibration machining processes.

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Process parameters influence on cutting force and surface roughness during hybrid laser- and ultrasonic elliptical vibration-assisted machining

Cited by 9 publications

References 23 publications

A Review on Machining SiCp/Al Composite Materials

A Review on Machining SiCp/Al Composite Materials

Hybrid simultaneous laser- and ultrasonic-assisted machining of Ti-6Al-4V alloy

Radial direction ultrasonic-vibration and laser assisted turning of Al3003 alloy

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