In this study, the eff ects of precipitate size and size distribution on the hardness of Al 6063 alloy were examined. Al 6063 samples were subjected to a solution treatment at 530 o C for 4 hours and quenched in water followed by storing in freezer (-18 o C) to prevent natural ageing. Ageing treatment was done at 190 o C for 135, 180, 225, 270 and 315 minutes. Precipitates distributed in the matrix were identifi ed as Fe-Sirich and Fe-Si-Mg-rich precipitates by performing Scanning Electron Microscope/Energy Dispersive Spectroscopy (SEM/ EDS) analysis. Number of precipitates, average size and the area covered by precipitates were calculated by Image J software based on the precipitates observed in SEM images. For all heating profi les, precipitate size was less than 3.2 µm. Maximum hardness of 143.90 HV was achieved for 270-minutes ageing time. A signifi cant decrease in hardness was evident when the particles were coarsening above 1.5 µm, possibly due to overageing for ageing time beyond 270 min.