Process improvement: performance analysis of the setup time reduction-SMED in the automobile industry

Çakmakçı, Mehmet

doi:10.1007/s00170-008-1434-4

Cited by 81 publications

(55 citation statements)

References 13 publications

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“…Optimization means reducing the production process time as much as possible to increase production productivity [9,19]. The main task is therefore to analyze the individual times of the operation of the production process, to find the time that most affects the length of the rebuilding and to find ways to reduce it.…”

Section: Methodsmentioning

confidence: 99%

“…For example workspace preparation, between the processing of two successive different types of production batches or products. For example, this method is about shortening the time for mold replacement, machine tool or production line rebuilding [9,14].…”

Section: Methodsmentioning

confidence: 99%

“…A long time for rebuilding also creates problems such as increased waiting times for processing or consuming critical capacities with regard to dose waiting [9].…”

Section: Methodsmentioning

confidence: 99%

See 2 more Smart Citations

The Use of Lean Manufacturing Techniques – SMED Analysis to Optimization of the Production Process

Sabadka¹,

Molnár²,

Fedorko³

2017

Adv. Sci. Technol. Res. J.

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Lean is a culture of real and continuous optimization. As a concept of continuous optimization in the midst of limited resources, it must be practiced continuously as a long-term organizational norm. This paper revels why changeover time reduction is important in manufacturing industries and from the various tools and techniques available within Lean manufacturing describes mainly SMED (Single Minute Exchange of Dies) for changeover time reduction and its application in Shaft manufacturing industry. This paper also describes principles, benefits, procedures and practical application of SMED. Theoretical bases are verified in a practical part that describes the analysis and design optimization of non-productive time at changeover honing machine in a selected shaft manufacturing company. The output is the structural design of universal palettes and an evaluation of productivity due to optimization of operations of time honing gear shafts. The results achieved show considerable reduction in delay arising out of machine setting time, batch-setting time and demonstration delay.

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Section: Methodsmentioning

confidence: 99%

Section: Methodsmentioning

confidence: 99%

See 1 more Smart Citation

The Use of Lean Manufacturing Techniques – SMED Analysis to Optimization of the Production Process

Sabadka¹,

Molnár²,

Fedorko³

2017

Adv. Sci. Technol. Res. J.

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show abstract

“…If the SMED method is performed correctly, there is a radical reduction in the changeover time of the machine, which in turn contributes to [12,13]:  higher efficiency of equipment and better use of them,  unlock the stock buffers,  eliminating waste and non-value added activities,  increase the flexibility of production. In the context of the entire enterprise, shortening of the changeover time allows [14,15,16]:…”

Section: Characteristics Of the Smed Methodsmentioning

confidence: 99%

Evaluating Effectiveness with Regard to the Implementation of the SMED Method for A Flexographic Machine-A case study

Ejsmont¹,

Lipiak²

2017

Proceedings of the 2017 International Conference on Management Science and Management Innovation (MSMI 2017)

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Abstract-This paper aims to present a process of implementing a Single-Minute Exchange of Die (SMED) method and a manner of evaluating the effectiveness of such an undertaking. The subject of the study is a printing enterprise that conducts its business activity in Poland and the chosen research area is a flexographic machine Gidue Master Combat 430. The article presents specific stages of implementing the SMED method, describes activities aimed at determining the causes of the resulting waste and proposes ways of improving the changeover process. It should be emphasised that the article presents the effectiveness of implementing the SMED method in a measurable and quantitative manner.

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“…It is important to point out that the use of the TPM models by the manufacture industry based on the OEE is an optimal tool to measure the performance and how to use it (Binti Aminuddin et al 2015;Bon and Lim 2015). Besides, if combined with the JIT, TPM IL6S, TQM and Six Sigma, the performance increases substantially (Cakmakci 2009;Jain et al 2015;Olivella and Gregorio 2015).…”

Section: Overall Efficiency Of Equipment (Oee)mentioning

confidence: 99%

Integration of the SMED for the improvement of the supply chain management of spare parts in the food sector

Lozano¹,

Sáenz-Díez²,

Martínez³

et al. 2017

AGR ECON-CZECH

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The Single Minute Exchange of Die (SMED) methodology is well-known. A great variety of studies in the field of manufacturing and production process use it, but there are few applications of this methodology in the area of the supply chain management. In the paper, the philosophy of the SMED methodology is applied to the part of the supply chain that includes the spare parts and fixtures in the food sector. This involves studying the relationship with the supplier of the installation of spare parts and fixture on the machine. The study shows how the spare parts management has several phases: the coordination and purchase of the spare parts to the supplier, the storage of these spare parts, the coordination of these spare parts and the scheduled maintenance, and the installation of these spare parts on the machine. The implantation of the developed working methodology has obtained a relevant improvement in the coordination and management of the spare parts. In such a way, that storage time has been reduced (inside the company’s storages) and the performance has been increased, focusing on and detailing the maintenance task and scheduling the available resources.

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Process improvement: performance analysis of the setup time reduction-SMED in the automobile industry

Cited by 81 publications

References 13 publications

The Use of Lean Manufacturing Techniques – SMED Analysis to Optimization of the Production Process

The Use of Lean Manufacturing Techniques – SMED Analysis to Optimization of the Production Process

Evaluating Effectiveness with Regard to the Implementation of the SMED Method for A Flexographic Machine-A case study

Integration of the SMED for the improvement of the supply chain management of spare parts in the food sector

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