Process Capability Analysis for Simple Linear Profiles in Multistage Processes

Abstract

When a process is statistically under control, one may be interested in assessing the process performance based on the specification limits provided by the customer. This evaluation is referred to as process capability analysis. Manufacturing operations are often involved with multistage processes, in which the output of a stage is the input of its subsequent stage. This property is known as the cascade property. Existing methods in capability analysis studies are not applicable when a process or product is represented by profiles. This study presents a method to conduct process capability analysis in a multistage process when quality of a product or process is characterized by a simple linear profile. The performance of the proposed method for a two-stage process is evaluated by numerical simulation using an example from the literature. The results indicate that the proposed method eliminates the effect of the cascade property for different shift sizes and autocorrelations.