Thermal behavior of alumino-silicate gels prepared by spray pyrolysis, with Al/Si ratios between 1.5
and 18, has been analyzed by differential thermal analysis (DTA), X-ray diffraction, transmission electron
microscopy, IR, and 29Si and 27Al magic angle spinning NMR techniques. In samples heated at 800 °C,
tetra-, penta-, and octahedral aluminum were detected. In samples heated at 900 °C, Al-rich mullite
(Al/Si = 4−6) or Si-spinel nuclei (Al/Si = 10−18) are formed after the partial segregation of SiO2 from
alumino-silicate gels. The strong rearrangement of aluminum atoms, with formation of tetra- and octahedral
Al at the expense of pentahedral Al, is responsible for the exothermic peak detected at ∼980 °C in DTA
curves. Thermal treatments between 1000 and 1300 °C produce the progressive incorporation of SiO2
into newly formed mullite nuclei. In Al-rich samples, with nominal Al/Si ratios between 8 and 18, the
formation of mullite nuclei is only detected above 1100 °C. In this case, spinel and mullite phases coexist
in the temperature range 1100−1250 °C.