Carbon nanotubes (CNTs) are promising
nanofillers to enhance the
mechanical performance of polymers. Through catalytic conversion,
waste plastics can be converted into CNTs, which could be an alternative
to commercial CNTs (cCNTs). Exploring a practical application of waste-plastic-derived
CNTs will largely promote the technology development related to waste
plastic management and CNT production. In this work, CNTs produced
from plastics, named pCNTs, were applied as fillers to epoxy resin
(EP), while commercial CNTs (cCNTs) were used as a reference. The
carboxyl groups were effectively inserted on the CNT skeleton by a
facile purification and modification. After ultrasonic dispersion,
the modified pCNTs (M-pCNTs) were uniformly dispersed and loaded in
the EP matrix. Better mechanical properties than EP were attained
with a Young’s modulus of 3776.9 MPa, a tensile strength of
37.3 MPa, a fracture strain of 6.32%, and a fracture strength of 111.7
MPa with 2 wt % M-pCNT loading. Thus, pCNTs enhanced the toughness
of the EP composites and simultaneously retained the stiffness. It
was suggested that CNT pull-out and bridging were predominant toughening
mechanisms for pCNT/EP composites. Notably, the coated film developed
between residual metal in M-pCNTs and EP built a strong interfacial
interaction and reinforced the EP composites.