Building 3D electrospun macrostructures and monitoring
the biological
activities inside them are challenging. In this study, 3D fibrous
polycaprolactone (PCL) macrostructures were successfully fabricated
using in-house 3D electrospinning. The main factors supporting the
3D self-assembled nanofiber fabrication are the H3PO4 additives, flow rate, and initial distance. The effects of
solution concentration, solvent, H3PO4 concentration,
flow rate, initial distance, voltage, and nozzle speed on the 3D macrostructures
were examined. The optimal conditions of 4 mL/h flow rate, 4 cm initial
nozzle–collector distance, 14 kV voltage, and 1 mm/s nozzle
speed provided a rapid buildup of cylinder macrostructures with 6
cm of diameter, reaching a final height of 16.18 ± 2.58 mm and
a wall thickness of 3.98 ± 1.01 mm on one perimeter with uniform
diameter across different sections (1.40 ± 1.10 μm average).
Oxygen plasma treatment with 30–50 W for 5 min significantly
improved the hydrophilicity of the PCL macrostructures, proving a
suitable scaffold for in vitro cell cultures. Additionally, 3D images
obtained by synchrotron radiation X-ray tomographic microscopy (SRXTM)
presented cell penetration and cell growth within the scaffolds. This
breakthrough in 3D electrospinning surpasses current scaffold fabrication
limitations, opening new possibilities in various fields.