Three-dimensionally printed solid
but highly porous polyamide-12
(PA12) plate-like filters were used as selective adsorbents for capturing
tetrachloroaurate from acidic solutions and leachates to prepare PA12–Au
composite catalysts. The polyamide-adsorbed tetrachloroaurate can
be readily reduced to gold nanoparticles by using sodium borohydride,
ascorbic acid, hydrogen peroxide, UV light, or by heating. All reduction
methods led to polyamide-anchored nanoparticles with an even size
distribution and high dispersion. The particle sizes were somewhat
dependent on the reduction method, but the average diameters were
typically about 20 nm. Particle sizes were determined by using a combination
of single-particle inductively coupled plasma mass spectrometry, helium
ion microscopy, and powder X-ray diffraction. Dispersion of the particles
was analyzed by scanning electron microscopy with energy-dispersive
spectroscopy. Due to the high adsorption selectivity of polyamide-12
toward tetrachloroaurate, the three-dimensional-printed filters were
first used as selective gold scavengers for the acidic leachate of
electronicwaste (WEEE). The supported nanoparticles were then generated
directly on the filter via a simple reduction step. These objects
were used as catalysts for the reduction of 4-nitrophenol to 4-aminophenol.
The described method provides a direct route from waste to catalysts.
The selective laser sintering method can be used to customize the
flow properties of the catalytically active filter object, which allows
the optimization of the porous catalytic object to meet the requirements
of catalytic processes.