Ordered anodic aluminium oxide (AAO) films were first prepared by anodising in a phosphoric acid electrolyte and then studied extensively and characterised by field emission gun-scanning electron microscopy (FEG-SEM), X-ray diffraction, Raman and infrared spectroscopy at a macroscopic scale. These analyses showed that the as-prepared AAO film is in fact amorphous, partially hydrated and that its initial global chemical composition can be described, in agreement with previous works, as: Al 2 O 3 , 0.186AlPO 4 · 0.005H 2 O. Additional analyses (thermogravimetric analysis, differential thermal analysis and FEG-SEM) showed geometrical changes of the film structure at different scales, explained by various steps of dehydration and allotropic transformations of the resulting crystallised alumina. However, because their structure remains unchanged up to 900• C, the phosphoric templates appear to be particularly suitable for applications or processes at medium or high temperatures, such as the preparation of carbon nanotubes or oxide rods. Copyright c 2010 John Wiley & Sons, Ltd.Keywords: anodic aluminium film; anodising; porous template; chemical characterisation; thermal stability
IntroductionThe porous anodising of aluminium is a well-established process, widely used in various industrial applications. About 20 years ago, there was an academic renewal of interest in this process due to the possibility of experimentally observing the porosity inside the anodic film using microscopic techniques [field emission gunscanning electron microscopy (FEG-SEM), transmission electron microscope (TEM) or atomic force microscopy (AFM)]. In the following research the ability to control and optimise the mesoor nanoporosity was at stake; the pioneering research works of Masuda [1] and Gösele [2] showed that, under particular anodising conditions, it is possible to obtain porous anodic aluminium oxide (AAO) templates.Despite many previous studies, [3 -5] some aspects of anodising still remain to be clarified. Thus the chemical composition of the anodic films is open to discussion because it depends on many of the operational parameters of anodising. For example, previous works have shown that the chemical composition of the anodic films depends especially on the anodising electrolyte, as well as on the electrical conditions applied during the anodising.Many authors consider that the anodic films obtained on aluminium substrates are made of alumina (Al 2 O 3 ) and are consequently pure insulators. However, previous studies [6,7] revealed that the anodic films in fact act as n-type semiconductors. This electrical behaviour was explained by the formation of different types of aluminium oxy-hydroxides such as hydroxyl Al(OH) 3 , oxy-hydroxyl AlOOH or hydrated oxides Al 2 O 3 · xH 2 O during the anodising process. [5,6,8 -15] The crystallised phases of alumina (Al 2 O 3 ), i.e. the metastable (δ, η, θ , γ , κ, χ , ξ , etc.) or stable (α) allotropic forms, are in fact obtained only after additional thermal treatments. Thus, Mardilovich ...