This report describes a design for a laboratory-scale capability to produce plutonium oxide (PuO 2) for use in identifying and validating nuclear forensics signatures associated with plutonium production, as well as for use as exercise and reference materials. This capability will be located in the Radiochemical Processing Laboratory at the Pacific Northwest National Laboratory. The key unit operations are described, including PuO 2 dissolution, purification of the Pu by ion exchange, precipitation, and reconversion to PuO 2 by calcination. v Summary The National Technical Nuclear Forensics Center (NTNFC) within the Domestic Nuclear Detection Office (DNDO) of the Department of Homeland Security (DHS) has funded Pacific Northwest National Laboratory (PNNL) to establish a laboratory-scale (up to 200 g Pu per batch) capability to produce plutonium oxide (PuO 2) for use in identifying and validating nuclear forensics signatures associated with plutonium production, as well as for use as exercise and reference materials. This capability is being installed in Room 604 in the Radiochemical Processing Laboratory (RPL). The key unit operations for producing PuO 2 are as follows. The feed plutonium material is received in the RPL in oxide form. The as-received oxide is dissolved in nitric acid media (with fluoride added as needed). The resulting solution is subjected to ion exchange to remove impurities from the plutonium stream, and then the plutonium is precipitated in the form of a salt (e.g., oxalate, peroxide, or hydroxide). Finally, this Pu salt is converted back to PuO 2 by heating (calcining). In order to make this capability a useful tool for identifying and validating nuclear forensics signatures, the system is designed to be flexible, allowing variations in the different process parameters (e.g., temperature, manner of reagent addition, or type of precipitating agent). This report describes the laboratory-scale PuO 2 production capability being established at PNNL. The key features include: Plutonium oxide is received at the RPL and 200 g aliquots are transferred to a glovebox in RPL Room 604 for processing. The PuO 2 is dissolved in nitric acid media. If necessary, fluoride (in the form of calcium fluoride or hydrofluoric acid) is added to aid in dissolving the PuO 2. The plutonium solution is clarified by filtration and then purified by anion exchange using Reillex HPQ ® anion-exchange resin, or another suitable anion-exchange resin. Although the design allows for a variety of plutonium precipitation steps, the design is based primarily on Pu(III) oxalate [Pu 2 (C 2 O 4) 3 •10H 2 O] precipitation. The purified Pu solution is adjusted to the +3 oxidation state with ascorbic acid, then is treated with oxalic acid to precipitate Pu 2 (C 2 O 4) 3 •10H 2 O. The Pu 2 (C 2 O 4) 3 •10H 2 O is calcined in a muffle furnace to convert it to PuO 2. The PuO 2 product is packaged and distributed as directed by the NTNFC. Functional descriptions are provided for each unit operation, and the various requirements f...