Glass
fiber reinforced polymer (GFRP) composites are widely used
materials in structural and transport applications owing to their
excellent strength-to-weight ratio. In GFRPs, mechanical properties
are mainly governed by the filler-to-matrix interphase region, which
need to be rationally designed and carefully engineered to optimize
the composite performance. However, the structural and chemical parameters
that optimize mechanical performance are partially unknown. Here,
we report on different surface nanoengineering strategies and their
effect on the mechanical properties of GFRPs. Commercial woven glass
fibers (wGFs) are modified with several distinct silica-based nanostructured
coatings that provide different pore sizes, surface areas, and adhesion
energies. To study their mechanical properties, epoxy–wGF laminated
composites are manufactured and characterized using sliding contact,
tensile, and three-point bending tests. Composites based on coated
wGFs generally show improved mechanical performance over those based
on bare wGFs. In particular, wGFs coated with mesoporous silica films
display the highest specific surface areas, pore sizes and adhesion
energies and provide the highest Young’s and flexural modulus,
with up to 31% improvement with respect to composites based on bare
wGFs. The improvement of the composite’s mechanical properties
with the wGFs coating is related to a better stress distribution and
a homogeneous loading transfer at the polymer–GF interphase.
Overall, this study provides insights on how GFRP’s mechanical
properties can be boosted beyond the current state-of-the-art by the
rational design of its interphase.