Prediction of Surface Residual Stress in Grinding Process

Abstract

This study mainly constructs a finite element analysis model. The temperature, energy partition and changes of FC300 gray cast iron workpiece during dry grinding are investigated. Thermal load and mechanical deformation of workpiece during grinding can leave residual stress on the surface, which has a considerable impact on the fatigue properties of the workpiece. In the experimental part, different grinding wheel speeds (1200, 900, 600, 400 rpm), workpiece speeds (1000, 3000, 5000, 10000 mm/min), and grinding depths (10, 20 mm/min) were measured μm) Changes in residual stress under conditions. A moving heat source model and a multi abrasive model are established to simplify the condition of the grinding wheel contacting the workpiece. The comparison of material residual forces measured by X-ray diffraction measurements shows that the finite element analysis model proposed in this paper has good reliability. Finally, this model is used to analyze the effects of grinding wheel speed, workpiece speed, and grinding depth on the residual stress on the workpiece surface, and to understand the possible causes of residual stress during grinding.