Abstract:In automatic spraying of spray painting robot, in order to solve the problems of coating growth rate modeling for varied dip-angle spraying technology, a prediction mode of coating growth rate using the Gaussian sum model is proposed. Based on the Gaussian sum model, a theoretical model for coating growth rate with varied dip-angle spraying is established by using the theory of differential geometry. The coating thickness of the sample points in the distribution range of the coating was obtained by making the … Show more
“…The rate of deposition of the spray liquid on a surface perpendicular to the direction of the spray at a distance can be modeled as a Gaussian distribution with a standard deviation and zero mean. [27] , [28] , [34] , [96] The deposition rate at the center of the circular cross-section is . The parameters , , and can be determined experimentally.…”
“…The rate of deposition of the spray liquid on a surface perpendicular to the direction of the spray at a distance can be modeled as a Gaussian distribution with a standard deviation and zero mean. [27] , [28] , [34] , [96] The deposition rate at the center of the circular cross-section is . The parameters , , and can be determined experimentally.…”
“…The static spraying model of the spray gun is the basis of the spray trajectory optimization. At present, β distribution model, elliptical double-β distribution model and Gaussian sum model [14]- [17] and other mathematical model are mainly used to describe coating deposition distribution for various types of spray gun after static spraying, but these models consider fewer controllable parameters of the spray gun, the existing problem can no longer meet the current needs of multi-variable spraying of complex surface.…”
Section: Static Spray Model Of Spray Gun With Variable Posturementioning
In order to solve the problem of low spraying efficiency and excessive paint waste caused by overspray when the robot automatically sprays irregular plane, a method of spray trajectory planning with boundary-constrained considering spray gun changing posture is proposed. The static spraying model of the spray gun with variable posture, and the dynamic spraying model of the spray gun along the arc path are established separately, an optimization method for the symmetry of coating distribution based on the variable spray angle when the gun spraying along the arc path is proposed. Orthogonal experiment method based on numerical simulation is used to clarify the influence of boundary curve shape and spray gun posture on boundary constraint distance, the prediction of the value range of the boundary constraint distance at the boundary of different curvature radius is realized. Within the range of the value of the boundary constraint, combined with the equal division method of the plane intercept line and the distance search method, a boundary constraint spray path generation algorithm is established by setting a uniform boundary constraint distance value. Finally, a multivariable spraying parameter optimization algorithm based on PSO is established, the spraying velocity, spraying height and spraying angle in the dynamic spraying process are solved, and the coating uniformity is optimized. The effectiveness and feasibility of the proposed spray trajectory planning method is verified by robot spraying experiment for any irregular plane.INDEX TERMS Irregular plane, spraying robot, boundary constraint, variable posture, trajectory planning.
“…The microscopic mechanism of spray film thickness build-up was investigated, 5 and the distribution pattern of film thickness and the causes of film formation were explained at the microscopic level by combining a multi-field coupled flow field theory model with a film thickness distribution model. Zeng et al 6 and Liu 7 conducted a series of spraying experiments with a spray gun under tilted conditions and established a coating thickness distribution model based on the Gaussian sum model with variable tilt angle. The experiments showed that the Gaussian sum model 8 also has high fitting accuracy in describing the coating growth rate for spraying at different inclination angles.…”
To address the problem of modeling the growth rate of coating film thickness when spraying at inclination angle, based on Gaussian sum model, it is proposed to use the elliptic double Gaussian sum model to establish the cumulative model of coating film thickness when spraying at static inclination angle of the spray gun. The differential geometry amplification theorem is used to establish the coating growth rate model with the spraying inclination angle as the variable; after that, the static inclination spraying experiments are carried out, and the coating thickness data of the sampling points are recorded through the spraying experiments, and the Levenberg-Maquart algorithm is used for the least-squares fitting of the model, which results in the static spraying film thickness distribution model. Finally, compared with the elliptic double β model, the fitting accuracy of the elliptic double Gaussian sum model is 6.3% higher than that of the elliptic double β model when spraying at inclination angle by comparing the R-square values, and the elliptic double Gaussian sum model is more capable of obtaining a better fitting accuracy, which further confirms the validity and practicability of the model.
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