Spontaneous
emulsion behavior has been difficult to predict and
could be influenced by many variables including salinity, temperature,
and chemical composition of the oil and surfactant. In this work,
the hydrophilic–lipophilic difference (HLD) framework was used
to predict the formation of spontaneous emulsions using a mixture
of Span-80 and SLES surfactants. The spontaneity and emulsion behavior
of different systems were modeled by estimating the HLDmix. The influence of surfactant ratio, salinity, and oil type was investigated.
Spontaneous emulsification could only be observed when the HLDmix was between −0.96 and 1.04. Within this range, a
negative HLDmix resulted in a greater spontaneity to form
o/w emulsion, and a w/o emulsion was more likely to form when the
HLDmix was positive. When the HLDmix was close
to 0 (between −0.22 and 0.56 in our systems), emulsions were
formed in both the oil and aqueous phases with high spontaneity. A
combined effect of ultralow interfacial tension, Span-80 micelle swelling,
and interfacial turbulence due to Marangoni effects is likely the
main mechanism of the spontaneous emulsification observed in this
study. A synergistic reduction in interfacial tension was observed
between Span-80 and SLES (<1 mN/m). When the HLD of the system
was close to 0, a bicontinuous emulsion phase was formed at the oil–water
interface. The bicontinuous emulsion broke-up over time due to the
ultralow interfacial tension and interfacial turbulence, forming dispersed
oil and water droplets. Results from this work provide a practical
method to suggest what surfactant composition, salinity, and oil type
could promote (or eliminate) the conditions favorable for spontaneous
emulsification.