Potential use of nanofibrillated cellulose-loaded cationic starch solutions as coating formulation for recycled fluting papers

Abstract

Effects of cellulose nanofibers (CNF) and cationic starch (CS) were evaluated as coating components relative to the physical and mechanical properties of fluting papersheets fabricated from recycled corrugated cardboard fibers. Fabricated fluting papers were subjected to size press applications by three different coating blends. Coating suspensions were prepared at various concentrations of CNF (0.5%, 1%, 2%, 3%, and 4%) and 4 wt% CS, and the same amounts of CS/CNF. The paper sheets were fabricated using size press machine as three-time repetitive applications, followed by one-time drying section, and compared to uncoated, CS-coated, and CNF-coated papers. The application of CNF suspensions increased tensile indices up to 11.7%. Moreover, CS/CNF suspensions resulted in a 67.2% increase in tensile index values. The coating of CS/CNF suspensions increased the burst index values by 163% at the CS+1%CNF concentration when compared to the control pulp. Surface application of prepared suspensions reduced the porosity of the samples under all conditions. The highest reduction in the air permeability was observed in the CS+4%CNF-coated samples as 91.5%. It can be concluded that the superficial applications of CNF on the physical and mechanical properties of recycled fluting paper was more effective in the presence of CS.