A novel reactor methodology was developed for chemical
looping
ammonia synthesis processes using microwave plasma for pre-activation
of the stable dinitrogen molecule before reaching the catalyst surface.
Microwave plasma-enhanced reactions benefit from higher production
of activated species, modularity, quick startup, and lower voltage
input than competing plasma-catalysis technologies. Simple, economical,
and environmentally benign metallic iron catalysts were used in a
cyclical atmospheric pressure synthesis of ammonia. Rates of up to
420.9 μmol min–1 g–1 were
observed under mild nitriding conditions. Reaction studies showed
that both surface-mediated and bulk-mediated reaction domains were
found to exist depending on the time under plasma treatment. The associated
density functional theory (DFT) calculations indicated that a higher
temperature promoted more nitrogen species in the bulk of iron catalysts
but the equilibrium limited the nitrogen converion to ammonia, and
vice versa. Generation of vibrationally active N2 and,
N2
+ ions is associated with lower bulk nitridation
temperatures and increased nitrogen contents versus thermal-only systems.
Additionally, the kinetics of other transition metal chemical looping
ammonia synthesis catalysts (Mn and CoMo) were evaluated by high-resolution
time-on-stream kinetic analysis and optical plasma characterization.
This study sheds new light on phenomena arising in transient nitrogen
storage, kinetics, effect of plasma treatment, apparent activation
energies, and rate-limiting reaction steps.