Noble
metals (Pt) and metal oxides (IrC and RuO2) are
heavily utilized as benchmark electrocatalysts for alkaline water
splitting; however, these materials possess several drawbacks including
high cost, poor selectivity and stability, and high environmental
impact. To address these issues, we synthesized a novel metal-free
conducting polypyrrole–polythiophene (Ppy–Ptp) copolymer
and a separate Ppy electrode material for water-splitting applications.
The Ppy–Ptp and Ppy electrocatalysts exhibited remarkable activity
in the oxygen evolution reaction (OER) and hydrogen evolution reaction
(HER), respectively. The optimal Ppy–Ptp (1:3) formulation,
when deposited on a conductive nickel foam (NF) substrate, exhibited
an exceptional OER performance with a low overpotential of approximately
250 mV at 20 mAcm–2, thereby outperforming the benchmark
IrC/NF electrocatalyst (290 mV, 20 mAcm–2). Additionally,
a similarly prepared Ppy/NF electrocatalyst exhibited an extraordinary
HER performance with an overpotential of approximately 72 mV at 10
mA cm–2. Furthermore, an alkaline anion-exchange
membrane (AEM) electrolyzer incorporating Ppy–Ptp (1:3) and
Ppy as the anode and cathode materials, respectively, displayed operating
potentials of 1.55, 1.70, and 1.78 V at 10, 50, and 100 mA cm–2, which are lower than those observed in previously
reported electrolyzers. This electrolyzer also exhibited considerable
operational endurance over 50 h at 50 mA cm–2, over
which a negligible decay of 0.02 V was observed. The novel polymer-based
metal-free catalysts presented herein therefore exhibit considerable
potential as alternative electrocatalytic materials for sustainable
industrial-scale H2 synthesis.