Efficient nontoxic catalysts for low-temperature NH3 selective catalytic reduction (NH3-SCR) applications
are of great interest. Owing to their promising redox and low-temperature
activity, we prepared CuO–CeO2 catalysts on a mesoporous
SBA-15 support using targeted solid-state impregnation (SSI), guided
by multiple in situ spectroscopy. The use of template
P123 allowed dedicated modification of the surface properties of the
SBA-15 matrix, resulting in a changed reactivity behavior of the metal
precursors during the calcination process. To unravel the details
of the transformation of the precursors to the final catalyst material,
we applied in situ diffuse reflectance infrared Fourier
transform (DRIFT), UV–visible (UV–vis), and Raman spectroscopies
as well as online Fourier transform infrared (FTIR) monitoring of
the gas-phase composition, in addition to ex situ surface, porosity, and structural analysis. The in situ analysis reveals two types of nitrate decomposition mechanisms:
a nitrate-bridging route leading to the formation of a CuO–CeO2 solid solution with increased low-temperature NH3-SCR activity, and a hydrolysis route, which facilitates the formation
of binary oxides CuO + CeO2 showing activity over a broader
temperature window peaking at higher temperatures. Our findings demonstrate
that a detailed understanding of catalytic performance requires a
profound knowledge of the calcination step and that the use of in situ analysis facilitates the rational design of catalytic
properties.