Abstract:High-temperature ceramic materials gain a continuous growing interest due to the various properties they can offer. Among all their specific features, their outstanding thermal and mechanical stability attract much attention to save energy. In the category of ceramics, silicon-based non-oxide compositions display a great potential for many applications involving high temperatures, high stresses or harsh environments. Since the major binary silicon carbide and silicon nitride, which are currently used as highpe… Show more
“…The latter offers the advantages for the in-situ synthesis of the ceramic nano-precipitates in a ceramic (possibility of different nature) matrix during the pyrolysis and annealing experiments. In addition, it allows processing materials in particular shapes and morphologies (dense or porous) that are difficult, or even impossible to obtain from conventional routes [ 20 , 21 , 22 , 23 , 24 , 25 ].…”
The pyrolysis (1000 °C) of a liquid poly(vinylmethyl-co-methyl)silazane modified by tetrakis(dimethylamido)titanium in flowing ammonia, nitrogen and argon followed by the annealing (1000–1800 °C) of as-pyrolyzed ceramic powders have been investigated in detail. We first provide a comprehensive mechanistic study of the polymer-to-ceramic conversion based on TG experiments coupled with in-situ mass spectrometry and ex-situ solid-state NMR and FTIR spectroscopies of both the chemically modified polymer and the pyrolysis intermediates. The pyrolysis leads to X-ray amorphous materials with chemical bonding and ceramic yields controlled by the nature of the atmosphere. Then, the structural evolution of the amorphous network of ammonia-, nitrogen- and argon-treated ceramics has been studied above 1000 °C under nitrogen and argon by X-ray diffraction and electron microscopy. HRTEM images coupled with XRD confirm the formation of nanocomposites after annealing at 1400 °C. Their unique nanostructural feature appears to be the result of both the molecular origin of the materials and the nature of the atmosphere used during pyrolysis. Samples are composed of an amorphous Si-based ceramic matrix in which TiNxCy nanocrystals (x + y = 1) are homogeneously formed “in situ” in the matrix during the process and evolve toward fully crystallized compounds as TiN/Si3N4, TiNxCy (x + y = 1)/SiC and TiC/SiC nanocomposites after annealing to 1800 °C as a function of the atmosphere.
“…The latter offers the advantages for the in-situ synthesis of the ceramic nano-precipitates in a ceramic (possibility of different nature) matrix during the pyrolysis and annealing experiments. In addition, it allows processing materials in particular shapes and morphologies (dense or porous) that are difficult, or even impossible to obtain from conventional routes [ 20 , 21 , 22 , 23 , 24 , 25 ].…”
The pyrolysis (1000 °C) of a liquid poly(vinylmethyl-co-methyl)silazane modified by tetrakis(dimethylamido)titanium in flowing ammonia, nitrogen and argon followed by the annealing (1000–1800 °C) of as-pyrolyzed ceramic powders have been investigated in detail. We first provide a comprehensive mechanistic study of the polymer-to-ceramic conversion based on TG experiments coupled with in-situ mass spectrometry and ex-situ solid-state NMR and FTIR spectroscopies of both the chemically modified polymer and the pyrolysis intermediates. The pyrolysis leads to X-ray amorphous materials with chemical bonding and ceramic yields controlled by the nature of the atmosphere. Then, the structural evolution of the amorphous network of ammonia-, nitrogen- and argon-treated ceramics has been studied above 1000 °C under nitrogen and argon by X-ray diffraction and electron microscopy. HRTEM images coupled with XRD confirm the formation of nanocomposites after annealing at 1400 °C. Their unique nanostructural feature appears to be the result of both the molecular origin of the materials and the nature of the atmosphere used during pyrolysis. Samples are composed of an amorphous Si-based ceramic matrix in which TiNxCy nanocrystals (x + y = 1) are homogeneously formed “in situ” in the matrix during the process and evolve toward fully crystallized compounds as TiN/Si3N4, TiNxCy (x + y = 1)/SiC and TiC/SiC nanocomposites after annealing to 1800 °C as a function of the atmosphere.
“…A very convenient precursor route to produce nonoxide ceramics is the polymer‐derived‐ceramic (PDC) route . This method is based on the design of a suitable and high‐purity synthetic precursor that provides a uniform chemical composition at the molecular scale.…”
A series of boron-modified polyorganosilazanes was synthesized from a poly(vinylmethyl-co-methyl)silazane and controlled amounts of borane dimethyl sulfide. The role of the chemistry behind their synthesis has been studied in detail by using solid-state NMR spectroscopy, FTIR spectroscopy, and elemental analysis. The intimate relationship between the chemistry and the processability of these polymers is discussed. Polymers with low boron contents displayed appropriate requirements for facile processing in solution, such as impregnation of host carbon materials, which resulted in the design of mesoporous monoliths with a high specific surface area after pyrolysis. Polymers with high boron content are more appropriate for solid-state processing to design mechanically robust monolith-type macroporous and dense structures after pyrolysis. Boron acts as a crosslinking element, which offers the possibility to extend the processability of polyorganosilazanes and suppress the distillation of oligomeric fragments in the low-temperature region of their thermal decomposition (i.e., pyrolysis) at 1000 °C under nitrogen. Polymers with controlled and high ceramic yields were generated. We provide a comprehensive mechanistic study of the two-step thermal decomposition based on a combination of thermogravimetric experiments coupled with elemental analysis, solid-state NMR spectroscopy, and FTIR spectroscopy. Selected characterization tools allowed the investigation of specific properties of the monolith-type SiBCN materials.
“…Because of the possibility of controlling the cross‐linking degree, the type of bonds linking monomeric units and the nature of functional groups in PCPs, polymers with tailored rheological properties can be designed . This allows polymer shaping before curing to produce thin parts or complex architectures such as fibers, coatings, or dense monoliths . If the PDC route is coupled with a macroporous network design method, at the polymer level, a control of the porosity can be achieved at various length scales .…”
Section: The Polymer‐derived Ceramics Routementioning
confidence: 99%
“…41,42 This allows polymer shaping before curing to produce thin parts or complex architectures such as fibers, coatings, or dense monoliths. [43][44][45] If the PDC route is coupled with a macroporous network design method, at the polymer level, a control of the porosity can be achieved at various length scales. [46][47][48][49][50] Last but not least, the chemical characteristics (elemental composition and polymer network structure), the physical properties, and the reactivity (thermal and chemical) of the precursors can be adjusted to obtain, after pyrolysis and optional annealing, ceramics with the desirable composition and phase distribution.…”
In the last 20 years, tape casting, a standard wet‐shaping process to produce thin ceramics, has been applied to manufacture polymer‐derived ceramics (PDCs). Si‐based polymers, such as polysiloxanes and polysilazanes, also known as preceramic polymers (PCPs), have been used as precursors/binders replacing conventional raw materials and additives for tape casting process. Thermal processing of PCPs is carried out at lower temperatures in comparison with classical ceramic sintering, particularly of carbides and nitrides. Furthermore, polymeric precursors can be converted into hybrid or composite ceramics, when parts of the polymers remain unreacted. Inert or reactive fillers might be used to reduce both shrinkage and porosity inherently caused by the weight loss occurring during polymer pyrolysis while forming new ceramic phases in the final materials. Alternatively, pore formers might also be added to tailor pore shape, connectivity, and volume (macroporosity). Nevertheless, current equipment and process parameters for tape casting‐based products must be eventually adjusted to fit the characteristics of ceramic precursors. Therefore, the aim of this review is focused on listing and discussing the efforts to produce PDCs using tape casting as a shaping technique. Interactions of system components and effects of treatment, particularly thermal stages, on final microstructure and properties are stressed out. Gaps in the literature concerning processing optimization are pointed out, and suggestions are given for further development of PDCs produced by tape casting.
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