“…After the demonstration by Vaia and Giannelis [ 1 ] that direct polymer melt diffusion into the galleries of organically-modified layered silicates can be achieved, melt mixing of organoclay and polymer (usually by twin-screw extrusion) was adopted as the most popular route for the mass production of clay-based polymer nanocomposites (CPNC) [ 2 , 3 , 4 , 5 , 6 ]. These materials have found increasing practical applications in barrier packaging (films and bottles), in flame-retardant electrical cables, as anticorrosive coatings on metals, in rubber automotive compounds, among many others [ 7 ]. Nevertheless, despite the significant body of work on the manufacture of these materials by melt mixing techniques, the delivery of a fully exfoliated CPNC, i.e., a material made of individual nano-sized clay platelets homogeneously dispersed into the polymer matrix, is rarely achieved.…”