A mathematical model considering
the effects of axial mixing of
continuous phase and polydispersity of dispersed emulsion drops was
developed to describe the mass transfer mechanism of an emulsion liquid
membrane (ELM) in a modified rotating disc contactor (MRDC). The calculated
results indicate that the axial mixing lowered the concentration gradient
along the column, and the polydispersity caused the maldistribution
of the interfacial area and the volume for the different sized drops,
which also reduced the mass transfer performance. In order to evaluate
the degree of the axial mixing and the polydispersity, the important
variables affecting axial dispersion coefficient (E
M), emulsion phase holdup (Φ), and drop size distribution
(α and β) including rotating speed, flow ratio, total
flow, surfactant concentration, and stirring paddle width were also
studied. It was found that the standard deviation of the drop size
(β) had same variation trend as the mean drop size (α).
The increase in the rotating speed and the paddle width enhanced the
turbulence which increased the E
M and
the Φ and simultaneously decreased the α and the β.
The increase in the flow ratio markedly increased the Φ, the
α, and the β, whereas the increase in the total flow signally
increased the E
M. The increase in the
surfactant concentration primarily decreased the α and the β;
meanwhile, the membrane leakage was obviously inhibited. Finally,
the dimensionless correlations were established to predict these hydrodynamic
parameters (E
M, Φ, α, and
β) with the AAREs of 5.2%, 7.5%, 2.7%, and 4.4%, respectively.