Performance analysis of micro textured cutting insert design parameters on machining of Al-MMC in turning process

Devaraj, S.; Malkapuram, Ramakrishna; Singaravel, B.

doi:10.1016/j.ijlmm.2020.11.003

Cited by 35 publications

(9 citation statements)

References 21 publications

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“…The tremendous degrees of temperature that are generated while machining increases tool wear, reduces tool life, and causes poor surface finish. As a result, previous studies have focused on improving the machining process of MMCs, particularly aluminium alloy-reinforced composites, using both experimental studies [ 2 , 3 ] and developing different prediction and optimization models [ 4 ] by considering factors such as machining process, type of equipment, the cutting tools, cutting speeds, feed rates, and lubricants.…”

Section: Introductionmentioning

confidence: 99%

Temperature Optimization by Using Response Surface Methodology and Desirability Analysis of Aluminium 6061

2022

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Because aluminium is a lightweight and low-density material, its alloys, such as Al 6061 alloy, are extensively used in numerous automobile, defense, and aviation components. This study aims to develop a predictive model to investigate the impact of tool nose radius on the CNC turning process of Al 6061 alloy and better recognize the implications of operating machining considering cutting speed, rate of feed, cutting depth, and tool nose radius. The trials were carried out by using the response surface methodology (RSM), with an Al2O3 coated carbide tool as the cutter and an Al 6061 workpiece as the material. A mathematical model of the second-order was created. The analysis of variance (ANOVA) approach was used to analyze the performance characteristics of the turning operation. Individual desirability values from the desirability function analysis for the multi-responses are used to construct a composite desirability value. The ideal parameter levels were determined by using the composite desirability value, and the significant impact of parameters was assessed by using the analysis of variance. The minimum temperature attained at the machining parameters are 98.0 m/min cutting speed, 0.26 mm/rev rate of feed, 0.893 mm cutting depth, and 0.84 mm tool nose radius. The best total desirability value is 23.615 °C, indicating that the experimental results are close to the predicted values.

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Section: Introductionmentioning

confidence: 99%

Temperature Optimization by Using Response Surface Methodology and Desirability Analysis of Aluminium 6061

2022

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“…The result observed that improved machining efficiency was obtained by optimized process parameters. Devaraj et al [19] investigated that the effect of micro textured cutting inserts and its design parameters on machining responses. Design parameters considered were hole diameter, hole depth and pich between the holes.…”

Section: Introductionmentioning

confidence: 99%

Experimental Investigation of Textured Inserts on Machining Performance of Al-MMC Using Taguchi Method

Sandiri¹,

Malkapuram²,

Balasubramaniyan³

2022

Tribol. Ind.

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“…Therefore, in order to improve the development efficiency of the parametric drawing system, it is necessary to carry out the secondary development of Auto CAD. In order to realize design automation and improve product market competitiveness, the relationship between current user needs and production products should be clear enough, and the designed drawing software will not have many problems [1][2][3] . This article selects four types of steel pipe flanges: plate flat welding flange, flat welding flange with neck, butt welding flange with neck, socket welding flange as the design objects , By entering the corresponding size, the parts can be drawn quickly, and the parameterized series design of steel pipe flanges can be realized.…”

Section: Introductionmentioning

confidence: 99%

Realization of Parameterized Serialization Design of Flanges in Chemical Equipment

Liu

Wang²,

Zhang

2022

J. Phys.: Conf. Ser.

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Flanges are important parts in the fields of machinery, chemicals, wind power, and sewage treatment. They are used in large quantities and have formed a series of products at present. In the paper, the secondary development of AutoCAD was adopted to parameterized series design, and 960 parts from 4 series flange (plate flat welding flange, neck flat welding flange, neck butt welding flange, socket welding flange) were drawn. The efficiency of part design has been significantly improved.

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Performance analysis of micro textured cutting insert design parameters on machining of Al-MMC in turning process

Cited by 35 publications

References 21 publications

Temperature Optimization by Using Response Surface Methodology and Desirability Analysis of Aluminium 6061

Temperature Optimization by Using Response Surface Methodology and Desirability Analysis of Aluminium 6061

Experimental Investigation of Textured Inserts on Machining Performance of Al-MMC Using Taguchi Method

Realization of Parameterized Serialization Design of Flanges in Chemical Equipment

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