A unique strategy
to obtain highly efficient electrocatalysts based
on the spinel Ni0.5Cu0.5Co2O4 and mesoporous ZSM-5 (Zeolite Socony Mobil-5) is reported
here for methanol oxidation in an alkaline medium. To develop an efficient
catalyst, Ni2+–Cu2+ ion-exchanged mesoporous
ZSM-5 and Ni0.5Cu0.5Co2O4 are prepared. 30 wt % of Ni0.5Cu0.5Co2O4 decorated Ni2+–Cu2+ ion-exchanged mesoporous ZSM-5 exhibits exceptionally higher catalytic
activity with reasonably low onset potential than that of Ni0.5Cu0.5Co2O4, NiCo2O4, CuCo2O4, and Ni2+–Cu2+ ion-exchanged mesoporous ZSM-5. Electrochemical oxidation
of HCHO and HCOOH also takes place over this catalyst at the same
condition. The material exhibits high current density (21.4 mA/cm2) and stable electrocatalytic activity (with 99% retention)
even after 1000 potential cycles. However, the benchmark catalyst
Pt(20%)/C exhibits low activity (1.6 mA/cm2) and significant
deactivation phenomenon (with 25% activity retention) at the identical
condition. The cooperative contributions provided by Ni0.5Cu0.5Co2O4 and Ni2+–Cu2+ ion-exchanged mesoporous ZSM-5 support having Brönsted
acidity, large external surface area, and intercrystalline mesoporosity
deliver excellent electrocatalytic activity. The ease of synthesis,
scale-up, stable and exceptional electrocatalytic activity paves the
path toward the development of highly efficient alkaline direct methanol
fuel cells.