Passive control of the condensing flows in the three-dimensional steam turbine blade using a suction technique

Abstract

A great amount of thermodynamic losses and mechanical damages in industrial equipment occur due to the condensation phenomenon and two-phase flows in such equipment. In this study, supercooled vapor suction has been passively used in the 3D (three-dimensional) steam turbine stationary blade. Supercooled vapor suction is one of the techniques used in turbines for resisting corrosion and erosion. For the supercooled flow suction, the design is as follows: an embedded channel inside the turbine blade in the nucleation zone, which has the utmost non-equilibrium mode; furthermore, the impacts of the location and surface of the channels devised in the turbine blade for supercooled vapor suction on the following parameters have been investigated: the two-phase flow, the suction ratio, condensation losses, erosion ratio, the average droplet growth, and kinetic energy. Based on the results, in the optimal case (case F), the condensation losses, erosion ratio, average droplet radius, and kinetic energy decrease by 3%, 24%, 6.5%, and 2%, respectively; also, the suction ratio is 3.6%. The present research reveals that the supercooled vapor suction, due to a decrease in the surface necessary for the condensation, decreases turbine blade corrosion and erosion. This fact can provide the turbine designers with beneficial information.