Particle swarm algorithm-based identification method of optimal measurement area of coordinate measuring machine

Abstract

A particle swarm algorithm-based identification method for the optimal measurement area of large coordinate measuring machines (CMMs) is proposed in this study to realize the intelligent identification of measurement objects and optimize the measurement position and measurement space using laser tracer multi-station technology. The volumetric error distribution of the planned measurement points in the CMM measurement space is obtained using laser tracer multi-station measurement technology. The volumetric error of the specified step distance measurement points is obtained using the inverse distance weighting (IDW) interpolation algorithm. The quasi-rigid body model of the CMM is solved using the LASSO algorithm to obtain the geometric error of the measurement points in a specified step. A model of individual geometric errors is fitted with least squares. An error optimization model for the measurement points in the CMM space is established. The particle swarm optimization algorithm is employed to optimize the model, and the optimal measurement area of the CMM airspace is determined. The experimental results indicate that, when the measurement space is optimized based on the volume of the object being measured, with dimensions of (35 × 35 × 35) mm3, the optimal measurement area for the CMM, as identified by the particle swarm algorithm, lies within the range of 150 mm < X < 500 mm, 350 mm < Y < 700 mm, and −430 mm < Z < −220 mm. In particular, the optimal measurement area is defined as 280 mm < X < 315 mm, 540 mm < Y < 575 mm, and −400 mm < Z < −365 mm. Comparative experiments utilizing a high-precision standard sphere with a diameter of 19.0049 mm and a sphericity of 50 nm demonstrate that the identified optimal measurement area is consistent with the results obtained through the particle swarm algorithm, thereby validating the correctness of the method proposed in this study.