Parametric analysis and modelling of friction drilling process on AISI 1015

Pantawane, Prakash; Ahuja, B. B.

doi:10.1504/ijmms.2014.062771

Cited by 6 publications

(11 citation statements)

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“…The worst bushing profiles, on the other hand, were obtained in 150 mm/min constant feed rate drilling. As for constant feed rate drilling processes, high feed rate reduces tool-workpiece contact period and temperature, which makes bushing profiles worse [5,6]. A comparison of bushing profiles at 100 mm/min constant and 50-150 mm/min variable feed rate drilling processes shows that there is no significant difference; however, the petal height in 50-150 mm/min feed rate increased slightly.…”

Section: The Investigation Of Bushing Profilementioning

confidence: 99%

“…Studies related to friction drilling generally employ plated and non-plated carbide friction drills, and in these studies, the tool-workpiece contact surface temperature, feed rate, thrust force, tool wear, bushing profiles and surface roughness are examined [2,[6][7][8][9]. In addition, a study on friction drilling using HSS drill and performing friction drilling on A7075-T651 in two patterns, namely with pre-drilling and without pre-drilling, has examined tool-workpiece contact temperature, bushing surface roughness and bushing profiles [10].…”

Section: Introductionmentioning

confidence: 99%

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The influence of variable feed rate on bushing and surface roughness in friction drilling

Özler

2019

J Braz. Soc. Mech. Sci. Eng.

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In this study AISI 1010 square-section material was drilled on CNC milling machine using friction drilling processes in two different patterns, namely constant feed rate and variable feed rate. In both drilling processes the tool-workpiece contact region temperatures, drilling forces, surface roughness and bushing profiles were examined. The drilling processes with constant feed rate used 50, 100 and 150 mm/min feed rate values. In drilling processes with variable feed rate, the feed rate values were increased constantly from 50 mm/min to 100, 150 and 200 mm/min during drilling. According to experiment results, in drilling with variable feed rate, tool-workpiece contact area temperature and bushing height increased. It has been witnessed that in the two different low feed rate drilling processes, no significant difference occurred in the petal structure of bushing. In 50-100 mm/min variable feed rate which provided the best bushing and petal structure, drilling time was reduced some 50% compared to drilling with 50 mm/min constant feed rate.

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Section: The Investigation Of Bushing Profilementioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

The influence of variable feed rate on bushing and surface roughness in friction drilling

Özler

2019

J Braz. Soc. Mech. Sci. Eng.

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“…Somasundaram et al [23] established empirical model for process parameters of thermal drilling in aluminum matrix composite by response surface methodology approach. Pantawane et al [24] developed regression model for the process of thermal drilling on AISI 1015 steel and investigated the impact of torque, Z-direction axial force and surface roughness. Folea et al [25] explored the process in maraging steel and deliberated the quality and reliability of drilled holes.…”

Section: Literature Reviewmentioning

confidence: 99%

Process optimization for maximizing bushing length in thermal drilling using integrated ANN-SA approach

Hynes¹,

Kumar²

2017

J Braz. Soc. Mech. Sci. Eng.

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“…There are few investigations were reported on the modelling and optimization of the TFD process variables [6][7][8][9][10][11][12]. In these investigations, several modelling and optimization techniques were used, typically, grey relation analysis (GRA), artificial neural networks (ANN), Taguchi design, fuzzy logic, …etc.].…”

Section: Introductionmentioning

confidence: 99%

On the Modelling of the Dimensional Characteristics for Holes After Thermal Friction Drilling

Abdelhameed

Al-Ajmi

Mohammed

et al. 2023

The Egyptian International Journal of Engineering Sciences and

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Thermal Friction drilling (TFD) process is a non-traditional, hole forming process that produces bushing without the formation of chips. The TFD is generally used to create a bushing on sheet metal, tubing, or/and thin-walled shapes for joining parts in an easy and effective way. In the present works, the AA6082 aluminium alloy sheets were drilled using TFD using different process variables, namely, the tool rotational speed (TRS), tool feed rate (TFR) and the tool conical angle (TCA). The influence of the abovementioned variables on the hole dimensional characteristics i.e., the hole diameter (HD), the bushing height (BH), and the bushing thickness (BT) were examined. The regression analysis and artificial neural network (ANN) approaches were applied to predict the hole dimensional characteristics. The results revealed that the developed ANN models were successfully used to predict the hole dimensional characteristics. While the linear regression models failed to the hole dimensional characteristics with an acceptable accuracy. The linear regression and ANN models for predicting the dimensional characteristics showed maximum mean average percentage error (MAPE) values of 46.30% and 16.46%, respectively.

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Parametric analysis and modelling of friction drilling process on AISI 1015

Cited by 6 publications

References 0 publications

The influence of variable feed rate on bushing and surface roughness in friction drilling

The influence of variable feed rate on bushing and surface roughness in friction drilling

Process optimization for maximizing bushing length in thermal drilling using integrated ANN-SA approach

On the Modelling of the Dimensional Characteristics for Holes After Thermal Friction Drilling

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