Rigid polyuretliane (RPU) foams were syntliesized using lignin-based polyols obtained by an oxypropylation process. Alcell, Indulin AT, Curan 27-11P and Sarkanda lignins have been oxypropylated using formulations deduced from an optimization study with Alcell. L/PO/C (ratio between lignin, PO and catalyst content) of 30/70/2 and 20/80/5 were used to obtain the desired polyols. The resulting RPU foams were characterized in terms of density, mechanical properties, conductivity and morphology. All Sarkanda lignin based polyols and the 30/70/2 Curan 27-11P polyol were found inadequate for RPU formulations. Alcell and Indulin AT based polyols and the 20/80/5 Curan 27-1 IP polyol resulted in RPU foams with properties very similar to those obtained from conventional commercial polyols. RPU foams produced with the 30/70/2 Alcell and the 30/70/2 Indulin AT polyols exhibited improved properties compared with those from 20/80/5 based formulations.
INTRODUCTIONPolyurethanes are considered as one of the most versatile polymeric materials offering a wide range of products with applications in diverse sectors. Rigid polyurethane (RPU) foams belong to this class of products. Due their excellent insulation and mechanical properties they are widely used in construction, automotive, freeze industry and nautical applications. Nowadays, due to economical and environmental concerns, the utilization and development of low-cost polyols from abundant and renewable biomass resources has gained an increasing attention in polyurethane industry. Lignin is among these biomass resources, and its application as a macromonomer in polyurethane synthesis, has been the subject of study of several research groups [1-2]. Oxypropylation has been recognized as a viable and promising approach to overcome the technical limitations and constrains imposed by the polymeric nature of lignin when directly used as a macromonomer for synthesis purposes. By means of oxypropylation, the hydroxyl groups, in particular the phenolic ones hardly accessible because entrapped inside the molecule are liberated from steric and/or electronic constrains. Moreover, such chain extension reaction leads to the formation of lignin-based liquid polyol, thanks to the introduction of multiple ether moieties. The high functionality associated to these polyols makes them ideal for the synthesis of RPU foams. Several studies revealed that RPU foams obtained from lignin based polyols present insulating properties, dimensional stability and accelerated ageing behaviour very similar to those prepared with commercial polyols [2][3]. Moreover, the intrinsic properties of lignin will also contribute to an improvement of moisture and flame resistance [4]. These results were quite motivating, giving emphasis to the need of further research in this domain allowing lignin valorisation through its incorporation in a polymeric material. This work aims to evaluate the suitability of two lignin-based formulations (20/80/5 and 30/70/2) to produce RPU foams. Density, mechanical properties, ...