The production of
hydrogen via a proton-exchange membrane water
electrolyzer (PEM-WE) is directly dependent on the rational design
of electrocatalysts for the anodic oxygen evolution reaction (OER),
which is the bottleneck of the process. Here, we present a smart design
strategy for enhancing Ir utilization and stabilization. We showcase
it on a catalyst, where Ir nanoparticles are efficiently anchored
on a conductive support titanium oxynitride (TiON
x
) dispersed over carbon-based Ketjen Black and covered by
a thin layer of copper (Ir/CuTiON
x
/C),
which gets removed in the preconditioning step. Electrochemical OER
activity, stability, and structural changes were compared to the Ir-based
catalyst, where Ir nanoparticles without Cu are deposited on the same
support (Ir/TiON
x
/C). To study the effect
of the sacrificial less-noble metal layer on the catalytic performance
of the synthesized material, characterization methods, namely X-ray
powder diffraction, X-ray photoemission spectroscopy, and identical
location transmission electron microscopy were employed and complemented
with scanning flow cell coupled to an inductively coupled plasma mass
spectrometer, which allowed studying the online dissolution during
the catalytic reaction. Utilization of these advanced methods revealed
that the sacrificial Cu layer positively affects both Ir OER mass
activity and its durability, which was assessed via S-number, a recently
reported stability metric. Improved activity of Cu analogue was ascribed
to the higher surface area of smaller Ir nanoparticles, which are
better stabilized through a strong metal–support interaction
(SMSI) effect.