Orthogonal Design and Microstructure Mechanism Analysis of Novel Bentonite Polymer Slurry in Pipe Jacking

Abstract

The selection of an appropriate slurry ingredient and its percentage ratio is a vital and necessary task for engineers in slurry pipe jacking operations. However, traditional bentonite grouting materials are difficult to degrade because of their single and non-biodegradable composition. Nowadays crosslinked polymers have been widely considered due to their excellent performance and application in engineering practices, which enlighten novel polymer slurry in pipe jacking. This study innovatively proposed using boric acid crosslinked polymers added into polyacrylamide bentonite slurry, which not only solves the shortcomings of traditional grouting materials but also meets the general working performance requirements. The new slurry’s funnel viscosity, filter loss, water dissociation ratio and dynamic shear were tested according to an orthogonal experiment. Single factor range analysis was conducted to identify the optimal mix proportion based on an orthogonal design, and the formation behavior of mineral crystals and microstructure characteristics were evaluated by X-ray diffraction and scanning electron microscopy respectively. According to the results, guar gum and borax form a dense boric acid crosslinked polymer through cross-linking reaction. The internal structure grew tighter and more continuous as the crosslinked polymer concentration grew. It improved the anti-permeability plugging action and viscosity of slurries by 36.1~94.3%. The optimal proportions of sodium bentonite, guar gum, polyacrylamide, borax, and water were 10%, 0.2%, 0.25%, 0.1%, and 89.45% respectively. All these works indicated that the improvement of slurry composition by using boric acid crosslinked polymers was feasible.