Optimizing the separation of xylose/xylan from eucalyptus woodchips in the autohydrolysis process

Abstract

Effective separation of various components in biomass is critical for biorefinery. Autohydrolysis is a commercialized unit operation to remove hemicelluloses, such as xylan, in producing high‐quality cellulose (the so‐called dissolving pulp) in the pre‐hydrolysis kraft process. In the present study, the autohydrolysis of eucalyptus woodchips was investigated for the purpose of producing dissolving pulps, with a focus on the production of cellulose acetate grade dissolving pulp. First, the effects of liquid‐to‐solid ratio, maximum temperature, and time on hemicelluloses removal were comprehensively studied, and the total xylose saccharides concentration and total xylose saccharides yield were determined as a function of the P factor and log(Ro). The three‐variable Box–Behnken design of the response surface methodology was followed to optimize the autohydrolysis conditions, aiming to achieving the maximum removal of xylan. The as‐obtained optimal conditions were: liquid‐to‐solid ratio of 5.5 mL · g−1, maximum temperature of 165°C, and time of 120 min, with its P factor of 867 h and log(Ro) of 4.03. Under these conditions, the total xylose saccharides concentration was 16.43 g · L−1. Furthermore, the autohydrolysis yield was investigated. The results showed that the purity of as‐prepared cellulose substrate as a result of autohydrolysis at a P factor of 867 h (log(Ro) of 4.03) can meet the stringent requirement of cellulose acetate grade dissolving pulp. Furthermore, the pre‐hydrolysis liquor compositions were compared between the typical autohydrolysis conditions for rayon grade dissolving pulp (a P factor of 690 h and log(Ro) of 3.91) and the optimal conditions (a P factor of 867 h and log(Ro) of 4.03).