Abstract:Wood, as a natural material, has favourable properties in both technical and aesthetic aspects. Due to its inherent variability, production of high-quality sawn timber demands adequate control of log conversion, which is feasible with computed tomography (CT) log scanning. Existing appearance grading rules for sawn timber might not fully reflect people's visual perception of wood surfaces, and therefore, an alternative, more perception-oriented appearance classification could be beneficial. An appearance class… Show more
“…This, in combination with the ever-increasing consumption of wood because of a growing population, can lead in the coming years to the lack of a positive balance between the annual volumetric growth and consumption of wood 3 . Projected and actual scarcity of the raw material (logs) availability, increasing competition on the international market, combined with significant and ever-growing production costs compel wood processing plants to dramatically modernize their technologies 4 , 5 . An important innovation toward increasing environmental and economic sustainability of timber production is to reduce the volume of wood residues by minimizing the sawing kerf.…”
The shrinking global forest area limits the supply of industrially usable raw resources. This, in combination with the ever-increasing consumption of timber due to population growth can lead to the lack of a positive balance between the annual volumetric growth and consumption of wood. An important innovation toward increasing environmental and economic sustainability of timber production is to reduce the volume of wood residues by minimizing the sawing kerf. It results in higher material yield but may impact the dimensional accuracy of derived products. Therefore, the cutting tool geometry as well as the sawing process as a whole must be carefully optimized to assure optimal use of resources. The goal of this study is to better understand the causes of machining errors that occur when sawing wood with saws of varying thickness of kerf, with a special focus on re-sawing thin lamellae performed on the gang saw. Numerical simulations were tested against experimental results, considering influence of diverse components of cutting forces, in addition to the initial and operating stiffness coefficients of the saw blade. It has been demonstrated that asymmetric loads from the cutting process for the scraper saw blade can cause sawing inaccuracies. The simulation methodology developed in this research can be straightforwardly extended towards determination of optimal geometry of other cutting tools, particularly with the reduced sawing kerf. This may lead to more sustainable use of natural resources as well as an increase in economic gain for the wood processing industries.
“…This, in combination with the ever-increasing consumption of wood because of a growing population, can lead in the coming years to the lack of a positive balance between the annual volumetric growth and consumption of wood 3 . Projected and actual scarcity of the raw material (logs) availability, increasing competition on the international market, combined with significant and ever-growing production costs compel wood processing plants to dramatically modernize their technologies 4 , 5 . An important innovation toward increasing environmental and economic sustainability of timber production is to reduce the volume of wood residues by minimizing the sawing kerf.…”
The shrinking global forest area limits the supply of industrially usable raw resources. This, in combination with the ever-increasing consumption of timber due to population growth can lead to the lack of a positive balance between the annual volumetric growth and consumption of wood. An important innovation toward increasing environmental and economic sustainability of timber production is to reduce the volume of wood residues by minimizing the sawing kerf. It results in higher material yield but may impact the dimensional accuracy of derived products. Therefore, the cutting tool geometry as well as the sawing process as a whole must be carefully optimized to assure optimal use of resources. The goal of this study is to better understand the causes of machining errors that occur when sawing wood with saws of varying thickness of kerf, with a special focus on re-sawing thin lamellae performed on the gang saw. Numerical simulations were tested against experimental results, considering influence of diverse components of cutting forces, in addition to the initial and operating stiffness coefficients of the saw blade. It has been demonstrated that asymmetric loads from the cutting process for the scraper saw blade can cause sawing inaccuracies. The simulation methodology developed in this research can be straightforwardly extended towards determination of optimal geometry of other cutting tools, particularly with the reduced sawing kerf. This may lead to more sustainable use of natural resources as well as an increase in economic gain for the wood processing industries.
“…For the live and cant sawing schemes, the CP assignment decision is done using two approaches. In the first approach, the CPs are selected based on the logs' top-end or butt-end diameters, see for example Nordmark and Oja (2004), Fredriksson (2014), Breinig et al (2015) and Ah Shenga et al (2016). In the second approach, the log is examined for all or a subset of CPs to select the one that results in a higher yield, see for example Pereira and Usenius (2006), Thomas (2012), Riesco Muñoz et al (2013, Ursella et al (2018) and Khaloian Sarnaghi et al (2020).…”
Section: Usage Of Predefined Cut Patternsmentioning
“…Relatable to the studies Lycken andOja (2006), Berglund et al (2015), Olofsson et al (2019a), andBreinig et al (2015b) performed cluster analysis and classification of floor boards according to their subjective visual characteristics, showing the possibility to use a set of knot descriptive variables to group floor boards into homogeneous clusters with significant differences. Furthermore, in a continuation study, Breinig et al (2015a) used simulated sawing of CT-scanned logs to optimise the rotational angle of the logs to yield the most number of floor boards of cluster-grades defined as in the previous study. Both studies showed the potential to use machine learning methods, in particular PLS, to appearance grade sawn timber by their holistic-subjective appearance.…”
Computed tomography (CT) scanning of logs makes appearance-grading virtual sawn timber possible before the log is sawn. A CT-scanner can measure the knot structure inside a scanned log, inferring how to saw the log. The knot structure of virtual sawn timber was graded as being suitable or not for a specific product by the existing rule-based approach and used to create a set of descriptive statistical variables used by two machine learning models. The PLS models were trained on two quality references; the quality grade of the finished product or the image-grade based on images of the sawn timber, extracted from the dry-sorting station's automatic grading system and graded by two experienced researchers. The results show that the two PLS models perform equally well when sorting sawn timber to the customer, indicating that the quality references are equally useful for training a PLS model. The PLS models both delivered 93% of the dried sawn timber to the customer, leaving very little sawn timber with customer-specific properties at the sawmill, of which 89% and 90% of the delivered sawn timber passed the intended product's quality demands. The rule-based approach delivered 85% dried sawn timber with a 73% pass rate.
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