Optimization of TIG welding process parameters on 304 austenitic stainless steel sheet metal using fuzzy logic based Taguchi method

Abstract

TIG welding can be used to produce excellent weld quality and precise welding operation for sheet metals. The aim of this study was to get the best welding parameters for enhancing ultimate tensile strength, bending strength and Rockwell hardness of the butt-weld joint. The experimental work was used, and the experiment was carried out on 2 mm thickness of 304 austenitic-stainless steel sheet metal using the L9 orthogonal array of the Taguchi design. Automated TIG welding fixture was developed to control the welding speed accurately. The selected welding parameters were welding speed, current, voltage and gas flow rate with their three levels. Based on the fuzzy logic based Taguchi method, the best optimal levels of parameters were found at the values of 110 A of current, 13.86 cm/min of speed, 17.5 V of voltage and 7.5 L/min of gas flow rate. The analysis results of ANOVA showed that gas flow rate and current were found as the significant factors, and the contributions of the gas flow rate, current, speed and error were 47.63%, 34.34%, 16.49% and 1.54%, respectively. According to the confirmation tests, the multi response performance index mean value of the confirmatory test of 0.6068 was found between the 95% confidence interval of 0.5028 and 0.7314, and the maximum ultimate tensile strength, bending strength and Rockwell hardness were obtained 614.8 MPa, 765.32 MPa and 95.3 HRB, respectively.

Analysis and optimization of the automated TIG welding process parameters on SS304 incorporating Taguchi optimization technique

“…The design uses 4 levels of factors with 1 noise factor having two levels. The decomposition of the electrode tip is considered a noise factor [20–29].…”