Optimization of the Thermal Process of Abrasive Metal Working

Abstract

The main problem that arises from grinding metal is the generation of a large amount of heat. Exceeding a critical temperature will damage the part. However, determining the heat of the metal being processed is a difficult task both practically and theoretically. The correct choice of parameters for the abrasive processing is essential to obtain the required quality. This article describes a mathematical model that simulates the determination of the maximum heat on the surface of a metal part during grinding. This model features the ability to change the initial parameters so that the resulting temperature does not exceed the critical one. The model has been tested by a specially developed web application written in JavaScript. It not only calculates the highest temperature in the machining zone of the workpiece, but also optimizes the thermal grinding process to give appropriate recommendations. The features of such a program are disclosed, including its practical use in production.