Optimization of spraying process and stoichiometric stage of plasma‐sprayed Yb₂Si₂O₇ environmental barrier coating

Abstract

Ytterbium disilicate (Yb2Si2O7) is a potential environmental barrier coating (EBC) material. In this paper, the microstructure and phase composition of plasma‐sprayed Yb2Si2O7 coatings with different spraying process were systematically investigated to optimize the spraying power and spraying distance. Furthermore, in order to obtain Yb2Si2O7 coating with single phase, a certain proportion of SiO2 was added to the Yb2Si2O7 powder to compensate for the volatilization of SiO2 during plasma‐spraying process, and the influence of spraying powder composition on the microstructure and phase structure (composition and content) of Yb2Si2O7 coatings were also characterized in detail. The results showed that the Yb2Si2O7 coating was dense with fewer pores and cracks at the spraying power of 40 kW and the spraying distance of 100 mm. Yb2Si2O7 coating with the “sandwich” structure was composed of Yb2Si2O7, Yb2Si2O7 + Yb2SiO5, and Yb2SiO5 three microstructures, which was mainly caused by the volatilization of SiO2 in Yb2Si2O7 spraying powder. The Yb2Si2O7 coating contained 90.68 mol.% Yb2Si2O7 phase and 9.32 mol.% Yb2SiO5 phase after crystallization at 1300°C for 20 h. The coating was composed of Yb2Si2O7 phase and amorphous phase after SiO2 addition. Yb2SiO5 phase precipitated from the coating after heat treatment at 1300°C, and its content decreased with the increase of SiO2 content. The content of the Yb2Si2O7 phase was as high as 99.41 mol.% when SiO2 content was 10 mol.%, which would provide a scientific basis for further research on stoichiometric Yb2Si2O7 EBCs with excellent properties.